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Parts Catalog Stern Drive Repair Manuals

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OMC Sterndrive Parts Catalog 382842 - Ken Cook Co.
    Original Factory Manual For 1967-1968 OMC 200 hp Sterndrives Models: TU-16C, TUE-16C Parts manuals contain exploded views of all service/replacement …
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    OMC Sterndrive Parts Catalog 975795 - Ken Cook Co.
      Original Factory Manual For 1963-1964 OMC 88 hp Sterndrives Models: DU-11C, DU-11R, DUE-11C, DUE-11R Parts manuals contain exploded views of all …
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      OMC Sterndrive Parts Catalog 380199 - Ken Cook Co.
        Original Factory Manual For 1963-1964 OMC 110 hp Sterndrives Models: CU-12M, CUE-12M, SUE-12M Parts manuals contain exploded views of all service/ …
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        OMC Sterndrive Parts Catalog 982251 - Ken Cook Co.
          Original Factory Manual For 1979 OMC 250, 185, 230, 260, 200 hp Sterndrives Models: 990250S, 990251S, 990252S, 990252S1, 990253S Parts manuals …
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          OMC Sterndrive Parts Catalog 982250 - Ken Cook Co.
            Original Factory Manual For 1979 OMC 120, 140 hp Sterndrives Models: 990242S, 990242S1, 990243S, 990243S1, 990244S Parts manuals contain exploded …
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            OMC Sterndrive Parts Catalog 982148 - Ken Cook Co.
              Original Factory Manual For 1978 OMC 240, 185, 225 hp Sterndrives Models: 990250D, 990250H, 990250J, 990250N, 990250P Parts manuals contain exploded …
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              OMC Sterndrive Parts Catalog 981930 - Ken Cook Co.
                Original Factory Manual For 1978 OMC 120, 140 hp Sterndrives Models: 990242D, 990242H, 990242H1, 990243D, 990243H Parts manuals contain exploded …
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                OMC Sterndrive Parts Catalog 981357 - Ken Cook Co.
                  Original Factory Manual For 1977 OMC 175, 190, 120, 140, 235 hp Sterndrives Models: 990229E, 990229G, 990230E, 990230G, 990231E Parts manuals contain …
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                  OMC Sterndrive Parts Catalog 981295 - Ken Cook Co.
                    Original Factory Manual For 1976 OMC 225, 120, 140, 165, 175 hp Sterndrives Models: 990211A11, 990211M, 990223A11, 990224A11 Parts manuals contain …
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                    OMC Sterndrive Parts Catalog 980921 - Ken Cook Co.
                      Original Factory Manual For 1975 OMC 165, 225, 245, 190, 120 hp Sterndrives Models: 990210R2, 990211A, 990211A1, 990211R11, 990212A Parts manuals …
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                      OMC Sterndrive Parts Catalog 980662 - Ken Cook Co.
                        Original Factory Manual For 1974 OMC 165, 120, 225, 245, 140 hp Sterndrives Models: 90218R, 90218R1, 990207FF, 990207R, 990207R1 Parts manuals …
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                        OMC Sterndrive Parts Catalog 980484 - Ken Cook Co.
                          Original Factory Manual For 1973 OMC 100, 120, 165, 225, 245 hp Sterndrives Models: 990206F, 990206S, 990207F, 990207S, 990210F Parts manuals contain …
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                          OMC Sterndrive Parts Catalog 979867 - Ken Cook Co.
                            Original Factory Manual For 1972 OMC 120, 155, 165, 100, 225 hp Sterndrives Models: GUFM-10C, GUFM-10S, GUFP-10C, GUFR-10C, GUFR-10S Parts manuals …
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                            OMC Sterndrive Parts Catalog 979658 - Ken Cook Co.
                              Original Factory Manual For 1971 OMC 120, 155, 90, 215, 235 hp Sterndrives Models: CUFM-19EX, CUFR-19EX, CUFR-20D, CUTM-19EX Parts manuals contain …
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                              OMC Sterndrive Parts Catalog 384406 - Ken Cook Co.
                                Original Factory Manual For 1970 OMC 120, 155, 90, 210 hp Sterndrives Models: CUFM/FR/TM/TR-19E, HUFM/FR/TM/TR-19E Parts manuals contain exploded …
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                                OMC Sterndrive Parts Catalog 383857 - Ken Cook Co.
                                  Original Factory Manual For 1969 OMC 80, 90, 120, 155, 210 hp Sterndrives Parts manuals contain exploded views of all service/replacement parts, part …
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                                  OMC Sterndrive Parts Catalog 383100 - Ken Cook Co.
                                    Original Factory Manual For 1968 OMC 90 hp Sterndrives Models: DU-15S, DUE-15S Parts manuals contain exploded views of all service/replacement parts, …
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                                    OMC Sterndrive Parts Catalog 383055 - Ken Cook Co.
                                      Original Factory Manual For 1968 OMC 80 hp Sterndrives Models: NU-10S, NUE-10S Parts manuals contain exploded views of all service/replacement parts, …
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                                      OMC Sterndrive Parts Catalog 383056 - Ken Cook Co.
                                        Original Factory Manual For 1968 OMC 210 hp Sterndrives Models: TU-17R, TUE-17R Parts manuals contain exploded views of all service/replacement parts, …
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                                        OMC Sterndrive Parts Catalog 383103 - Ken Cook Co.
                                          Original Factory Manual For 1968 OMC 185 hp Sterndrives Models: KU-16C, KUE-16C Parts manuals contain exploded views of all service/replacement parts, …
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                                          OMC Sterndrive Parts Catalog 383102 - Ken Cook Co.
                                            Original Factory Manual For 1968 OMC 155 hp Sterndrives Models: HU-16C, HUE-16C Parts manuals contain exploded views of all service/replacement parts, …
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                                            OMC Sterndrive Parts Catalog 383101 - Ken Cook Co.
                                              Original Factory Manual For 1968 OMC 120 hp Sterndrives Models: CU-16C, CUE-16C Parts manuals contain exploded views of all service/replacement parts, …
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                                              OMC Sterndrive Parts Catalog 382838 - Ken Cook Co.
                                                Original Factory Manual For 1967 OMC 90 hp Sterndrives Models: DU-15S, DUE-15S Parts manuals contain exploded views of all service/replacement parts, …
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                                                OMC Sterndrive Parts Catalog 382099 - Ken Cook Co.
                                                  Original Factory Manual For 1967 OMC 90 hp Sterndrives Models: DU-14D, DUE-14D Parts manuals contain exploded views of all service/replacement parts, …
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                                                  OMC Sterndrive Parts Catalog 382103 - Ken Cook Co.
                                                    Original Factory Manual For 1967 OMC 200 hp Sterndrives Models: TU-15S, TUE-15S Parts manuals contain exploded views of all service/replacement parts, …
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                                                    OMC Sterndrive Parts Catalog 382102 - Ken Cook Co.
                                                      Original Factory Manual For 1967 OMC 185 hp Sterndrives Models: KU-15S, KUE-15S Parts manuals contain exploded views of all service/replacement parts, …
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                                                      OMC Sterndrive Parts Catalog 382840 - Ken Cook Co.
                                                        Original Factory Manual For 1967 OMC 155 hp Sterndrives Models: HU-16C, HUE-16C Parts manuals contain exploded views of all service/replacement parts, …
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                                                        OMC Sterndrive Parts Catalog 382101 - Ken Cook Co.
                                                          Original Factory Manual For 1967 OMC 155 hp Sterndrives Models: HU-15S, HUE-15S Parts manuals contain exploded views of all service/replacement parts, …
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                                                          OMC Sterndrive Parts Catalog 382839 - Ken Cook Co.
                                                            Original Factory Manual For 1967 OMC 120 hp Sterndrives Models: CU-16C, CUE-16C Parts manuals contain exploded views of all service/replacement parts, …
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                                                            OMC Sterndrive Parts Catalog 382100 - Ken Cook Co.
                                                              Original Factory Manual For 1967 OMC 120 hp Sterndrives Models: CU-15S, CUE-15S Parts manuals contain exploded views of all service/replacement parts, …
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                                                              OMC Sterndrive Parts Catalog 381207 - Ken Cook Co.
                                                                Original Factory Manual For 1966 OMC 90 hp Sterndrives Models: DU-13B, DU-13E, DUE-13B, DUE-13E Parts manuals contain exploded views of all service/ …
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                                                                OMC Sterndrive Parts Catalog 381303 - Ken Cook Co.
                                                                  Original Factory Manual For 1966 OMC 200 hp Sterndrives Models: TU-14D, TUE-14D Parts manuals contain exploded views of all service/replacement parts, …
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                                                                  42 Items | 1 of 2 pages
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                                                                  Boating Know How
                                                                  mercruiser outdrive removal

                                                                  How To Remove a Mercruiser Outdrive (Video)

                                                                  Learn out to remove a Mercruiser Outdrive, presented by Cutthroat Jake. ... read more



                                                                  Video Transcript

                                                                  What I’d like to do is show you the parts of the sterndrive. You can watch the videos on YouTube no one seems to show you the whole process. If people talk about the wide pipe, that’s this part along here. So your exhaust flows down there and then out through the transom into your exhaust and down through the hub. This particular application a through hull exhaust, so the previous owner blocked them off with new pipes. Normal setup exhaust pipe goes through there.

                                                                  The steering mechanism is connected to the top, while this drag link and this lead here. If you have got slop in the steering, it’s the back of that lever there you have to replace the bush. To do that involves pulling the whole catastrophe. Okay from the transom pipe that’s inside the boat and that space there would normally be taken up by the transom, is connected by 8 bolts or dials connected to this.

                                                                  To remove these and replace them with new ones you may need to use heat. I found the easiest way to do it is running a whirl out of the boat. The localized heat comes through the element and frees it up easier. You are not using a blow torch and doing any other damage. That’s your so-called transom assembly on the outside. What that does; there is a pivot point here at the top that’s where your steering goes. Typically if you’ve got water coming into the boat, it would be because that bush which sits up in there is worn and allows water to enter the boat. They are steel and they do rust away. So there’s a pin at the top and a pin at the bottom that will facilitate your turning.

                                                                  Then you have your gimbal ring. Now the gimbal ring fits under that top and bottom and it pivots here on these so that they can go up and down, in and out, very simple. Your dreaded billows are up inside in there. Not a big deal to replace. To pull the drive, undo these six screws. Once you undo those six screws that drive assembly will pull away and the input shaft and all will come out with it.

                                                                  If you want to remove to lever link, it’s the same setup as an outboard. Three bolts this side, three bolts that side. You might find there is a hidden one down in here and one up in here or down that way. Check your manual, that just slides straight off. These drives are simply a right angle drive there and right angle drive here, that’s all they are. There is no mystery to it. These particular ones the TR2 are similar size to a Bravo screens up to a 20 inch prop for larger applications. Once you understand that you have got three components; your leg, your gimbal housing, forget about your gimbal bearing everybody seems terrified of them it’s just a bearing. I’ll show one in a second. There is your gimbal bearing, nothing special about that, by another one and replace it. To pull them out use a slide hammer. Some of the new ones turn, check your manual before you start.

                                                                  And here we have the universal joints and your input shaft. This is inside the boat. Imagine you’re inside the boat, this piece here is what connects on the back of your flywheel. The TR2 leg fits on the back of the gearbox. So that’s how it works. That uni joint will take up any turn left or right or any tilt up or down. Once that’s in the boat this is all sealed with a simple flex assembly unit so that no water can leak in there. Your exhaust flows out here. The two pipes, the trim and tilt rams go down and into that cavity. Remember that’s sealed up watertight and come here underneath. So if you wonder where those disappear to, unblock that, they are just two hoses in the top. Until next time safe boating.



                                                                  Video courtesy of Cutthroat Jake.
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                                                                  About Stern Drive
                                                                  If you don't have any repair manuals for your stern drive (i/o) boat motor, you're probably paying the dealership too much for some repairs you can do yourself. Stern drive tune-up and repair manuals published by Seloc cover most models of Mercruisers from 1961, most OMC models from 1964, and most Volvo-Penta models from 1968. Additionally, Ken Cook Publishing has made many previously obsolete boat motor owner's, service and repair manuals available for OMC motors dating back to the early 60's. Keep some of that cash in your pocket and tackle some of those stern drive repairs or tune-ups yourself. Seloc manuals feature clear instructions and photos for repairs such as fuel systems, cooling systems, drive maintenance, lubrication points, winter storage, fluids and lubricants, ignition, trim and tilt, and much more.
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