Re: TB5 distributor
So the ground wire is from the sensor to the housing itself then the only ground from the housing to the engine is through the dist clamp?
I have worked on engines for years and normal engine wear aside, I know timing will not change appreciably unless you move or change something. In this case I changed the rotor which has the trigger wheel on it, and it would be possible that it is not indexed the same as the original which could make it fire a little different. That is the only reason I changed it, and yes I used a shop tach at 650 rpm, and put the ignition in base mode.
Here is the rest of the story.....
After we got this boat a few years ago I checked it over replaced plugs (one was cracked) and checked timing at that time and it was at 12*, spec is 10* but since it had been that way likely since new I left it and we ran it 2 seasons. This spring I did an ignition tuneup, plugs, wires, cap/rotor etc. and rebuilt the carb. Took it out first time and dialed in the carb, and it ran like a top, better than ever. Same thing for the next 2 outings. Then the 4th time out I brought a timing light just to check and found the timing had jumped to 14-15*. Since I had changed the rotor with the trigger wheel on it it made sense that it was slightly different than the original and was firing a little sooner than before, so I set it back to 12* where it had always been. Took the boat out that day filled it up with gas and it ran great again, but never ran it hard, maybe 35-3800 rpm. The next morning lake is calm and smooth, open it up and as soon as it hits 4000-4200 it coughs and backfires a few times. Back it off and try again but consistently at the same rpm it continues to happen, but occasionally it will continue through to 4600 fine although lacking power. Thinking we had a fuel issue, we dumped in some fuel treatment and changed the fuel filter. Tried to run most of that tank out and refill with more treatment and thought it was better, but next day same thing. Eventually changed out the coil that week just for good measure, and still same thing. Few weeks later pulled the sending unit from tank and tried to pump out and sample some fuel, didnt find any appreciable water. Explained problem to auto mechanic in course of general conversation one day and he immediately thought it sounded like a bad plug wire or plug. So back to thinking its an ignition problem. Now the problem has gotten worse, it starts in about 3000 rpm and has noticeable reduced power. Never did go back and reset timing to before I changed it to see if that fixed it, just got busy and it all kind of got put on the back burner. The only reason I question the ground is if it does ground through the dist clamp, and when i moved it from the factory setting it might be resting on paint now not making contact with the base, but although it wouldnt need the ground to function maybe it needs the ground to keep from burning the sensor up. I dont know. Either way the ground to the distributor would be intact, only the ground to the engine would be in question.
2000 Maxum, 5.0 Alpha one, Mercarb
engine SN# 0L648620