1973 Johnson 100 hyd-elec shift problems

lowes48inc

Recruit
Joined
Jun 22, 2007
Messages
1
Have had boat for 4 yrs with no problems. Took boat out yesterday and prop wouldn't spin. Pulled prop to see if I spun prop but it is fine. Dropped lower end & found syleniods(?) that are greek to me. What do I do from here????? PLEASE HELP!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: 1973 Johnson 100 hyd-elec shift problems

You said "What do I do from here????? PLEASE " You should never have gotten that far without checking a bunch of other stuff first. First thing to check is the oil in the gearcase. It has to be full and of the right stuff and no water. The oil is the hydraulic fluid that actually does the shifting. The solenoids operate the control valves that direct the hydraulic oil. The solenoids are energized by the shift switch....which is the second thing you should have checked. With everything connected, yuo need 12 volts on the green wire when in neutral and 12 volts on both the green and blue wires when in reverse. No voltage on either wire when in forward.

Well now, going back and re-reading your story, I see that you said the prop wouldn't spin. Are you saying that it's stuck in neutral? That's a whole different story. Assuming there is no voltage in forward gear as mentioned above, that means the piston is stuck in the cylinder bore of the oil pump. Caused by dirty oil. The oil pump is clear up in the front nose of the gearcase. Complete disassembly is required to get at that.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: 1973 Johnson 100 hyd-elec shift problems

and around $600 to replace so becareful not to damage it. that is if you can find one.
 
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