1990 OMC 2.3L sputter/misfire fuel/ignition?

Sparks_203

Recruit
Joined
Aug 1, 2007
Messages
5
I'm not much of a mechanic, but I'm moderately hady. But I'm scratching my head more than I'm making forward progress. You know the feeling?

My dad just bought this boat and it ran without any problems the 2 hours he had it out the 1st time. Next time out, it started sputtering after about 45 minutes. So he brought it back to the dock where it died and wouldn't start again.

I pulled a plug and checked for spark, nothing! I pulled the wire that feeds the distributor and put a plug in that and tried to get a spark there (not sure if you're supposed to do that or not) and got nothing. With a meter, confirmed 11.5VDC going into the ignition coil. So I changed the coil and plug wires (one had 130k ohms more resistance than the others!). I also pulled all of the plugs and checked the gap and made sure they were fairly new.

With the new coil and wires, the boat ran fine for an hour, then went back to sputtering. My brother took the carburator apart and said it looks pretty clean. Also took the fuel pump apart and cleaned out a chunk of buildup on what appears to be the air intake. (There is a hose that runs from the fuel pump to the carbuerator bypassing the fuel filter--I can only assume that's so it gets clean air?) And for good measure, we drained the fuel tank and filled it with fresh gas.

Third time on the water, the boat sputtered around the entire time. I took the air filter off the carburator to make sure that's not the problem--still sputters. While I was down there, I noticed there was fuel coming out of the clear line form the fuel pump. So that's dumping unfiltered fuel into the carb that I'm pretty sure isn't supposed to be there?

I pulled the oil dipstick after we got the boat out of the water, it smells like gas. That together with gas coming out of what I assume is the wrong part of the fuel pump, means bad fuel pump?

But since I'm not sure the ignition system doesn't still have issues, I checked the spark from the ignition coil. Its orange. I thought it should be blue? Its a new coil, why would it not be blue?

I was also wondering if the plug wires I'm using are ok. They shoot 10K ohms less than the originals, but they fit. Is the lower resistance bad? I think it should be better.
 

Boatin Bob

Lieutenant Commander
Joined
Sep 24, 2001
Messages
1,858
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

You've got a bad fuel pump, indicated by having fuel in the clear line up to the carb. The line is there as a safety item, if the diaphram in the pump ruptures the fuel has to go somewhere, on a car it can drop to the road but on a boat you don't want it in the bilge so that's why the line. Time for a new pump.
 

Sparks_203

Recruit
Joined
Aug 1, 2007
Messages
5
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

Yeah, I went ahead and ordered the fuel pump this morning. Its going to be nearly 2 weeks before I get it though. I guess I'll see if that fixes my problem entirely. Thanks Bob.
 

Sparks_203

Recruit
Joined
Aug 1, 2007
Messages
5
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

I put the new fuel pump in last night and found out the battery was dead. Charged it back up and put the boat in the water. Still sputtering! I made it about 200 yds from the boat ramp and it died and wouldn't start back up. I checked for a spark coming off the ignition coil and got nothing.

Somebody told me that a bad condenser will burn up ignition coils, is that correct? The boat has a receipt in the glove box for a 'tune up kit' in May.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

When was the last time it had a full tuneup?
 

Sparks_203

Recruit
Joined
Aug 1, 2007
Messages
5
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

I don't really know. We have only had the boat for a few weeks. All I have to go by is that receipt in the glove box from May, but its not very specific.

What constitues a 'full tuneup'?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

New, points, condenser, cap, rotor, and spark plugs. Setting the dwell on the points (not just the gap), resetting the timing, checking advance timing, adjusting the idle mixture and speed.
It would also be a good idea to do a compression test before getting the parts so you know you have something to work with.
 

Sparks_203

Recruit
Joined
Aug 1, 2007
Messages
5
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

Ok, that's what I thought you meant. And a few weeks back we dug out the old compression guage, but didn't bother using it. I guess I should do a compression test to see if there's any point in spending any more time or money on it!

Thanks Don.
 

Debinfla

Recruit
Joined
Oct 9, 2008
Messages
1
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

Hi Don,
Can I ask where you found your fuel pump from? We need to replace ours on our boat and are having a terrible time finding one... Thanks!! Deb
 

Gary H NC

Fleet Admiral
Joined
Dec 1, 2005
Messages
8,972
Re: 1990 OMC 2.3L sputter/misfire fuel/ignition?

Hi Don,
Can I ask where you found your fuel pump from? We need to replace ours on our boat and are having a terrible time finding one... Thanks!! Deb

Look here on Iboats or try ebasicpower.com
What year and engine and drive is it?
 
Top