Transom repair recommendations

Molaker

Petty Officer 2nd Class
Joined
Jul 10, 2007
Messages
175
Here's the senario: I've got an old (1970) glass 19' Deckboat (brand name) with a '82 Johnson 140. The transom is totally rotted and must be replaced. The boat is used only about 30 days a year (when g'kids come for vacation) on a freshwater lake, but used hard those days. It is used to pull slalom ski, tubin' and wake board plus general boating.

I was considering using Sea Cast to replace the old rotten plywood until I determined from Sea Cast calculator that I would need about $600 worth of Sea Cast - probably a good fix, but the budget can't justify it (transom is 93" wide). Marine plywood is pretty difficult to find in Southwest Missouri. I'd probably have to special order it which would jump the cost due to shipping. Pressure treated plywood is typically too wet and might take too long to dry and not give me much time to complete the project before the boat is needed.

I replaced the deck 2-3 years ago with 3/4" Avantec subflooring which is a dense OSB type material with water resistant glue. I sealed the deck with a coating of resin and topped it with a layer of glass & resin. The deck shows no sign of deterioration.

Here's my question: Has anyone had any experience using this type material (Avantec subflooring) for transom replacement? Would two laminated 3/4" layers be strong enough? I was thinking of painting it with CPES then using polyester resin and glass to reconstruct the transom pretty much the way it was.
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: Transom repair recommendations

exterior grade plywood.....

the difference is dryness and the number of voids...marine is less on both....

but it wont kill ya to use it....ext is very good wood.

determine the thickness of your current transom...and do what ya gotta do to get the thickness.......ie...2 ins transom = 2x 3/4 + 1/2

laminate them togeather......

lookie here
http://forums.iboats.com/showthread.php?t=234392

thats pt in the thread...but the process is the same.

i dryed my ext ply first...its allready kiln dryed but its allways a little moist from the local store

one of our top restorers here uses it all the time......with great sucess.

cheers
oops
 

Molaker

Petty Officer 2nd Class
Joined
Jul 10, 2007
Messages
175
Re: Transom repair recommendations

OOPS... Thanks for the response. Egad! What a project you've got going. I read most all of the thread with wonder at the expertise coming from a lot of sources. Makes my piddly little project seem like a walk in the park, but I did need a shove in the right direction.

It never occurred to me that I could use plain ol' exterior grade plywood.
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: Transom repair recommendations

with out this forum...people ive met from it...all the different ways...id be toast !

every project here.....from replacing a bow eye hook....to fixing a "rub" in the gellcoat...to drewmitch 44's closed bow to open bow conversion is looked upon with the same eyes here....its great !

keep us posted !

cheers
oops
 

Coors

Captain
Joined
Dec 8, 2006
Messages
3,367
Re: Transom repair recommendations

Any cdx is fine; the voids in it only matter if you are trying to bend it, as in a curved hull.
 
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