Re: 1996 Johnson 150 won't start in water
Turning the key and absolutely nothing happens, no click, no starter engagement, nada, zilch...... and apparently this is an intermitent happening, that sounds like the neutral safety switch is slightly out of adjustment. Jiggling the throttle/shift handle slightly usually and temporarily cures that problem. I say apparently intermitent due to your statement that makes one assume that sometimes the solenoid and electric starter engages properly and at other times it does not.
The engine must crank over at least 300 rpm in order for the stator under the flywheel to provide the voltage to energize the powerpack (ignition). A slow cranking engine will have weak erratic or no ignition, as follows.
(Engine Won't Start or Hard Starting In Water)
(Joe Reeves)
The Evinrude and Johnson engines, starting in 1973, have what is called Magneto Capacitance Discharge ignition, self contained, not dependent on battery voltage. The engine must turn over at least 300 rpms in order for the flywheel magnets rotating past the stator ignition generating coils to supply approximately 300v AC to the powerpack(s), which in turn is needed to supply power to the coils etc etc (spark).
In the water, exhaust back pressure is encountered due to the fact that the exhaust housing (housing between the powerhead and the lower unit) is filled with water. This would drag down the needed rpms, affecting ignition.
Normally the clue to this type problem is that the engine starts fine on a flushette (hose), but is very difficult to start when in the water.
Should this be the case, check the battery, clean and tighten all conections (use a wrench or pliers, not your fingers). Any cable that gets overly warm or hot indicates either a loose, or tight but dirty, or internally corroded cable. And of course check the starter itself.