Attaching a dial indicator to engine cylinder

Frank O

Seaman
Joined
Nov 2, 2006
Messages
62
The shop manual for my 1994 Mercury 225-HP two-stroke refers to using a dial indicator to bring cylinder #1 to top dead center (TDC) as part of timing adjustments.

Mercury apparently sells a dial indicator for this purpose, but I have a number of them around my shop at home, and would just as soon find a way to use one of them. It looks from the line drawing in the Merc shop manual that the dial indicator may be attached to a fitting that screws into the spark plug hole. Is that a commonly used adapter? I do have a magnetic base for my dial indicators, which I could use if I could find an appropriate spot on the cylinder head to set it on. Are there any other alternatives -- perhaps a cheaper source for a screw-in adapter than the indicator set sold by Mercury? I'm sure this must be a measurement commonly done on other makes of engines.

One mechanic told me that, in a pinch, you can stick a screwdriver in the spark plug hole to get a pretty good fix on TDC, but being a metrology geek I'd just as soon use a dial indicator.
 

Barnacle_Bill

Admiral
Joined
Feb 8, 2004
Messages
6,469
Re: Attaching a dial indicator to engine cylinder

One day when I didn't have anything better to do I knocked the guts out of a spark plug, drilled and tapped a hole in the side of it, and installed a set screw. Slide the dial in, tighten the set screw, and your all set to go.
 

Frank O

Seaman
Joined
Nov 2, 2006
Messages
62
Re: Attaching a dial indicator to engine cylinder

Thanks. That thought did occur to me, though I wasn't sure how difficult it would be to disembowel the spark plug.
 
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