75hp Chrysler Acts Like it has A Dead Battery

bustermin

Banned
Joined
Apr 13, 2009
Messages
315
Hi all, first let me say i am sorry if i posted this in the wrong place. i just bought my first boat and i bought an older one figuring its better to make mistakes on somthing less expensive. i have a 1985 Critchfield 17foot c/c with a 1984 75hp Chrysler Outboard (Model 756H4L), runs great, but when i first got it and i would try to start it (hot or cold) it acted like the battery was dead, now all it does when i turn the key is make a click at the starter solenoid, i have replaced the battery with no change. i cleaned all the connections, all though there did not seem to be anything wrong with them, still no change. with that said i suppose i am at the point where things could start to cost some money so i dont want to just start changing parts and hope i get it. my thought are it is one of three things, battery cables, starter solenoid, or the starter itself. all three seem to be working. any ideas how i could narrow this down to one of the three without replacing any of them first? also, this motor has manual tilt/trim, is it possible to convert it to power tilt/trim? thanks in advance!:confused:
 
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twostroke87

Petty Officer 2nd Class
Joined
Nov 15, 2008
Messages
137
Re: 75hp Chrysler Acts Like it has A Dead Battery

Well first you are gonna need a couple of tools, a test light and a multi meter.

First attach the clip of the test light to the ground side of the battery, test your light to make sure its working by touching the positive side.

now with the clip on the negative of the battery start where the positive wire connects to the battery and check to make sure power is leaving through the cable to the engine, then go to your first connection in the power wire, your solenoid, see if you have power going to the solenoid.

Then have someone turn the key with your test light poking the other side of the solenoid where the power should be leaving to go to the starter, when your friend turns the key, you should get power on the other side of the solenoid going to the starter, now check your connection at the starter, see if you are getting power to it.

If you aren't getting power at the starter when you turn the key, and the power seems to stop at the solenoid, then most likely you have a bad solenoid.

Now if you have power to the starter check your ground connection at your battery, and where it attaches to the block. You can do this by switching the clip from the negative side of the battery to the positive, and poking your test light on your ground on the block, it should light up. take notice as to whether or not the ground stops at the connection or if its actually grounding the entire block. With your test light clip attached to the positive you should be able to pock around anywhere on the block and get the light to come on, because the entire block should be grounded.

Now if you get no light on your grounds then you have bad ground connections.

If you get light on your grounds and power all the way to your starter, then you need to whip out your multi meter, switch it to read up to 12v dc, having able to read as high as 20v dc is find.

put the black lead on your ground, and your red lead on the power terminal of your starter, have someone turn the key. If it reads between 11-12 volts then you have a bad starter. If it reads anything less then 10 you are losing voltage somewhere and you need to find where, that would mean somewhere the power is getting alot of resistance, and by the time the 12v gets to the starter, it has dropped so low it can't operate.

I think i've been pretty thorough, i know it seems complicated be once you know how to work your test light you'll be able to figure it out.

I hope i've helped!
 

bustermin

Banned
Joined
Apr 13, 2009
Messages
315
Re: 75hp Chrysler Acts Like it has A Dead Battery

i replaced the battery, the battery cables (installed 1ga. marine grade tinned cables), the starter solenoid, the starter, and the ignition switch, and it still acts like it has a dead battery (i have 12.3volts at the starter while cranking). i have checked to make sure the starter is not binding, and i have checked to make sure the bottom cylinders are not loading up, everything seems normal. i have also checked just about every wire in the vessel even if it didnt have anything to do with the engine. i cant think of anything else to check or change.....any ideas? thanks:confused:
 

bustermin

Banned
Joined
Apr 13, 2009
Messages
315
Re: 75hp Chrysler Acts Like it has A Dead Battery

OK!!! i finally figured it out! the one thing i didnt change was the person sitting at the key when i was trying to do my tests or start it (my wife). turns out i have a bad neutral saftey switch, she was trying to start it in gear! i spent hours trying to figure this out with her at the wheel and then she had to make a call so i tried to start it and out of habit i checked to make sure it wasnt in gear and discovered she had it in fwd gear, turns out my whole problem was "A Loose Nut Behind the Wheel"
 

ruckerra

Cadet
Joined
Nov 13, 2009
Messages
18
Re: 75hp Chrysler Acts Like it has A Dead Battery

2 stroke, thank you. You just saved me a wad of cash. First time boat owner. Gotta remember the KISS method
 
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