1985 120 Johnson, bad idle-smoke,WOT good

cakustoms

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May 31, 2009
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I have what i belive is an '85 120 johnson with VRO. motor has always ran great (bought from brother-in-law) this year it idles really rough and smokes, it stays that way through the throtle range. At WOT it clears out but sounds like it has a little surge in it(only noticable by ear). I found that the fuel filter also collects oil in the bottom of it. Engine seems to run within operating temp, has good water flow.

After some reading, it's sounds like maybe the VRO is dumping too much oil until WOT when the fuel catches back up and evens out. Plugs do not show signs of oil deposits,likely because it hasen't seen much idle or low range time. I will try to plug and pre-mix. Hopefully it works, but if I'm wrong any info would be great. I haven't went through the carbs (since it's always been winterized) but it will be the next step if needed.

P.S. has new plugs, I'm sure it has whatever Johnson recomends for oil as my B-I-L is very anal.
 

tashasdaddy

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Nov 11, 2005
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51,019
Re: 1985 120 Johnson, bad idle-smoke,WOT good

on an 1985, it would be a good idea to go to premix.

VRO conversion w/ pump still working

if the fuel side on your Pump is still working it is very simple. unplug the 2 line harness going to the oil tank, unplug the 3 or 4 wire harness, going to the Vro pump. cut and cap the oil line going into the motor. add oil to fuel tank, mix well, then remove fuel line at top carb, catching gas in a container, pump the fuel line bulb until you get premixed gas to the carb. you can tell as it will change color. put line back on carb, and go boating.
 

kenmyfam

Supreme Mariner
Joined
Aug 10, 2006
Messages
14,392
Re: 1985 120 Johnson, bad idle-smoke,WOT good

My 1985 140hp did not run rough but did get extra smokey when the VRO pump started to fail.
 

cakustoms

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May 31, 2009
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Re: 1985 120 Johnson, bad idle-smoke,WOT good

Thanks for the info. I'll give it a shot on the hose tonight and see what happens.
 
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