Re: vaccuum testing lowers
I made an adapter that threads into the drain hole, has a Schraeder valve and a tubing connection (to put a pressure/vacuum gauge on). I use a compressor for pressure and a MityVac for vacuum.
General testing procedure:
a) drain gear oil (it will mask leaks if left in)
b) pressurize (no more than 15 psig for v4/v6 LU's, less for smaller motors ... consult OEM shop manual. Higher pressures will blow out seals! You don't have to worry about vacuum ... it's OK to go to 30" Hg vac (that's equal to ~ -15psig) ... you just can't pull enough vacuum to do any harm to seals and 30"Hg is the max possible. For vacuum testing, I remove the valve core temporarily.
c) v4/v6 LU's should hold some pressure or vacuum for at least 45 minutes, smaller motors somewhat less time.
d) If leakage is found, submerge in water and look for bubbles for leak source
e) After repair, repeat pressure test (as a minimum) to verify repair.
For prop shaft or driveshaft seal replacement, if shaft is grooved where seal lip was, make sure to install new seal slightly offset to avoid any shaft grooving.