Aluminum Drive Shafts

Mark42

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Oct 8, 2003
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My 98 Pontiac Firebird came with 3.08 rear gears, but I "upgraded" to a 3.73 set of gears.

I noticed with the 3.08 that around 80 mph there was a distinct vibration in the car. Not driving that fast often, and assuming it was due to tire balance I didn't think much of it. But, after the 3.73's were installed, the drive shaft is turning faster for the same vehicle speed as with the 3.08. Now I have that same vibration at about 68-72 mph, where I drive often. Because the vibration dropped with the change of the rear gears, and nothing was done to the wheels/tires, I am assuming the vibration has to do with the steel drive shaft.

I have read much about aluminum drive shafts, and GM puts them in their performance cars that have high speed tires and high speed capability (like Pontiac Trans Am and Corvette where speeds up to 130+ mph are attainable). The shafts are about 16 lbs lighter than the steel counter part, and are better balanced.

So rather than mess around with trying to balance my steel shaft, I found a low mileage aluminum shaft from a Trans AM (same length as is used in my Firebird) cheap. Going to pick it up this weekend.

So now the point of my post: What other benefits are there to aluminum drive shafts besides a weight savings and better balance? I have read where there are HP gains in the range of 2-5 hp are to be had, and others say no. Some say the car will accelerate quicker due to reduced rotating mass weight, others say no. Some say 2 hp savings due to parasitic cost of spinning a higher weight shaft, others....

Just wondering what members here can toss in.

Thanks,

Mark.
 

i386

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Aug 24, 2004
Messages
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Re: Aluminum Drive Shafts

I think there's some truth to the rotating mass statement. The flywheels on the oval track race cars around here are very small and light for that very reason.
 

yfzjim

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Jul 21, 2009
Messages
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Re: Aluminum Drive Shafts

Less rotating mass as you stated, takes less power to spin it. you will have an increase in rear wheel hp, however the amount is not going to be noticable. same principle as a lightweight aluminum flywheel, it will definately rev faster. as long as the used shaft you picked up is in balance it should take care of your vibration problem. Remember, it doesnt take much to knock a ds out of balance. Simply dropping one end of it on the ground when removing it could throw off the balance. Are you going to be removing it from the donor car or is it already removed? If it already out it may be worthwhile to have the balance checked on it. I have had a couple steel shafts balanced here locally, usually runs around $40 for a single piece shaft. I wouldnt think it would be much cost difference to do an alauminum shaft. Let us know how it turns out.
PS all of the f-body cars are pretty notorious for driveline vibration, I have had several and all of them have required balancing at one time or another.
 

Mark42

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Oct 8, 2003
Messages
9,334
Re: Aluminum Drive Shafts

I know the guy selling the shaft. Its from his T/A that he converted to a drag car, so it wasn't in an accident. He also is a custom shop that specializes in F-body work, and he does not shelf work, so I trust he didn't drop it. But I should ask anyway just to be sure.

Thanks for all the responses. Will be interesting to see if I can feel any difference.
 

Bondo

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Apr 17, 2002
Messages
71,241
Re: Aluminum Drive Shafts

Ayuh,... I can't answer your question,..
but,...
I've noticed that Chevy is using aluminum driveshafts even in their Pickups, for a few years now...
 

puddle jumper

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Jul 5, 2006
Messages
3,830
Re: Aluminum Drive Shafts

I don't think aluminum drive shafts are used for hp gains but to lighten the car over all. The thing to look out for is were the clips go into drive shaft for the u joints. The steel yokes are much more forgiving than aluminum ones when it comes to damage.
 
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