1969 johnson 25hp coughs and sputters

hinkeyville51

Recruit
Joined
Jun 4, 2006
Messages
1
the engine coughs and usually dies at idle or low speed.has for some time.now it sounds like it runs on one cylinder part of the time at any speed.thanks for the help.
 
D

DJ

Guest
Re: 1969 johnson 25hp coughs and sputters

M.<br /><br />Coughs and sputters are a sign of LEAN mixture.<br /><br />Sounds like a great time for a carb rebuild.
 

sbryant9

Recruit
Joined
Apr 27, 2007
Messages
1
Re: 1969 johnson 25hp coughs and sputters

I have '69 25 hp johnson motor and I am having the sputtering problem at idle speed. What did you do to get rid of this problem?
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: 1969 johnson 25hp coughs and sputters

try this, if it doesn't help disassemble the carb, thourghly clean and reassemble with a rebuild kit. then readjust. these setting a proven to work.
 

itstippy

Chief Petty Officer
Joined
Jul 17, 2003
Messages
548
Re: 1969 johnson 25hp coughs and sputters

Check the quality of the spark, too. Buy a $10 gizmo at the auto parts store that lets you test spark strength. It's about half as long as a ball point pen. It has an aligator clip on one end and a nipple for the spark plug wire to attach to on the other. You take out the sparkplugs, attach the aligator clip to a good ground on the motor block, put a spark plug wire on it, and pull the rope. The spark jumps an adjustable gap. It should jump a 3/8" gap with a bright blue "snap!". If it doesn't you most likely have a bad coil. An easy enough fix if you're handy; they sell coils here in the iBoats store. On a 1969 the coils are often cracked and leaking current unless they've already been replaced. The replacements are better than the originals. If you have a bad coil you will have to pull the flywheel to replace it. That'll be another $10 for a cheap puller and a couple more bucks for three 3 1/2" long 1/4" 20tpi grade 8 bolts.
 
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