40 HP Carboned Up

jim.walters

Recruit
Joined
Jun 11, 2003
Messages
2
I have a 1992 40 HP Mercury 4 cylinder 2 stroke. When I bought it it would not run fast. About 2200 RPMs. Low speeds it worked great. After many part replacements from a mechanic that did not fix it I brought it to another dealer. They tested everything. They found that the exhaust manifold was plugged with carbon. It was a lot of carbon. If you rolled it into a ball it would be about 8 inches around. After that the motor ran great for about 5 runs. Now it seems to not be very quick out of the hole, a slight hesitation, then it planes off and goes fast. When running at full throttle it seems to vary in rpms a little, maybe 200 rpm's, and you can hear the fluctuation. It seems that everytime I take it out it is getting a little slower. I have changed the computer, fuel pump, spark plugs, had the carbs cleaned, compression tested, spark tested. I am having trouble trusting this motor.
 

Fouled Plug

Ensign
Joined
Jun 29, 2001
Messages
935
Re: 40 HP Carboned Up

Mercury makes a neat product called Power Tune for decarbing outboards. It comes in an aerosol can, and is easy to use. You may want to check it out.
 

KennyKenCan

Commander
Joined
Aug 26, 2002
Messages
2,501
Re: 40 HP Carboned Up

Do like Fouled Plug said.<br /><br />Although there are other products out there that do the same as the Merc stuff.
 

jim.walters

Recruit
Joined
Jun 11, 2003
Messages
2
Re: 40 HP Carboned Up

Tried the Power Tune. Did not clear it up.<br />I have dropped it off at the dealer and will let you know what they find.<br />Thanks for the help.<br />Jim
 
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