cowl air inlet on mercury 9.9.

cyclops222

Commander
Joined
Mar 21, 2024
Messages
2,786
It runs better.
By chance is there any SOUND INSULATION glued to inside of the cover in front of the air inlet to the engine ? it can come loose at high airflow rates. And block some of airflow at WOT. Then swing back to cover surface as engine speed drops.
 
Last edited:

billhig

Cadet
Joined
Apr 27, 2025
Messages
23
Remove that piece on the handle area on the inside and see if that helps.
I tried that and it had little or no effect. it should be getting plenty or air now. I also pulled the exhaust plate and that gasket is in perfect shape. no exhaust leaks there.
 

airshot

Vice Admiral
Joined
Jul 22, 2008
Messages
5,803
OK....gotta ask, are you sure there are no wires being pinched ? No linkage being bound up when the cowl slips on ? This should not be so complicated ..
 

billhig

Cadet
Joined
Apr 27, 2025
Messages
23
OK....gotta ask, are you sure there are no wires being pinched ? No linkage being bound up when the cowl slips on ? This should not be so complicated ..
I know. There is nothing touching the cowl at all. I think it has to be air/exhaust related.
 
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