115 Johnson - no gas

goblerblaster

Petty Officer 2nd Class
Joined
Dec 26, 2011
Messages
180
I have a 2001 model 115 Johnson that I had the VRO replaced 2 years ago coz it was having the same problem as it is now. The issue is that it starts easy, but will run out of gas within a minute or so. I can pump the primer bulb and it will fire back up and run perfect for a minute and then run out of gas again. As long as I pump the primer bulb, it will run. Now the wierd part- after about 5 to 10 of these bulb pumings, it will stop dieing and run perfect with no more pumping. It has done this for the last 6 times I have used the boat. I have checked for air leaks in the fuel lines and there are none. I do have a cross threaded gas cap on the built in fuel tank, the vent for the fuel tank is not closed. If I idle along for 2 or 3 minutes, I can hear the engine about to run out of gas and suddenly it will pick up and idle faster and be fixed. I can then run wide open with no missing or sputtering. I have run about 10 gallons of gas with C Foam in it and then ran a tank with 2 cycle Heat in the gas as I thought there might be water in the tank. I also bought a new OMC primer bulb and installed it. I can't see that the fuel pump side of the VRO would be bad cos it runs great after a little messing aruond.

This motor does smoke pretty bad when it is first started, but it has always done that even when I was not having this problem. Once the motor gets "fixed" for the day, it does not repeat the problem until the next time I go out. I must have ran it for over an hour 2 days ago and once it started working, it was perfect. Yesterday, I go out and same thing= no gas for 6 or 8 bulb pumping sessions- then ran perfect for an hour. It has been below freezing on some days, but in the 50's other days when this has been happening.

Help !!!! I do not know where to go next.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,124
Re: 115 Johnson - no gas

Have you checked the gasket of the vapor seperator? Have you checked the vapor pump? Both will cause the problems you have, if they are defective.
 

goblerblaster

Petty Officer 2nd Class
Joined
Dec 26, 2011
Messages
180
Re: 115 Johnson - no gas

No, i have not. Is that a part of the VRO pump? if not , where is it? Why would it not work for the first 20 or 30 minutes and then work perfect for the rest of the day? if it was a bad gasket, looks like it woiuld not "fix" itself. I'll sure try to find that part and check it. Thanks for your advise.
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: 115 Johnson - no gas

Have you tried taking a 6 gal tank and hooking it directly to the mtr and see what happens. This eliminates the boats fuel system. If you still have a prob it's a mtr prob. By smoking so much this sounds like an air leak or fuel restriction.
 

goblerblaster

Petty Officer 2nd Class
Joined
Dec 26, 2011
Messages
180
Re: 115 Johnson - no gas

Have you tried taking a 6 gal tank and hooking it directly to the mtr and see what happens. This eliminates the boats fuel system. If you still have a prob it's a mtr prob. By smoking so much this sounds like an air leak or fuel restriction.

I have not tried that. It is obviously a fuel restriction or bad fuel pump coz it runs perfect as long as I pump the bulb. I just can't figure out how it "fixes" itself after a little running time. Looks to me like if it was the fuel sustem - it would not start working. It has done this 6 trips to the lake in a row. I'll see if I can bum a tank and try it. Mine is not the clip connector but direct hose to the VRO pump. Keep the suggestions coming !! Thanks.
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: 115 Johnson - no gas

If you try the 6 gal tank trick and you have to still pump the primer bulb take the fuel line and hook it directly to the vro fuel in let by-passing the vapor seperator. If you still have a prob it's the vro fuel pump side.
 

bob johnson

Rear Admiral
Joined
Feb 25, 2009
Messages
4,306
Re: 115 Johnson - no gas

I have the same style motor..and I had to pump the primer several times before i got out of the harbor for the first year then the second year nit seemed like the carbs starved for fuel constantly every minute or so...and I pump and it would rev right back up....

sooo I decided to replace the fuel pump....when I got in therer and took it off, i found that the hose underneath the fuel pump that went to the big blue anodized one way valve fitting in the block...was split almost completely in two!!! i think it just got worse.... i replaced the hose and the motor has run perfect...when i prime the motor now.... the bulb stays hard the whole day!!!

good luck.... i think you have a leak somewhere


bob
 

goblerblaster

Petty Officer 2nd Class
Joined
Dec 26, 2011
Messages
180
Re: 115 Johnson - no gas

Thanks, another somwthing to check. thanks for the advise. I have never taken off the VRO myself, but I am about to learn !!
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,124
Re: 115 Johnson - no gas

The vapor seperator is a bit above and to the right of the OMS pump. The main strainer for the gasoline supply screws into the vapor seperator.

Sounds like a service manual would be a help to you. The marineengine com website has them.
 
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