120 hp Johnson starter won't connect with flywheel

Texhunt

Recruit
Joined
Jun 13, 2025
Messages
4
Hi, I just bought an older model boat with a 120hp Johnson, when I try to start it, the starter just spins, does not connect with the flywheel. What do I need to do?
Thanks, Jim
 

McGR

Senior Chief Petty Officer
Joined
Jun 19, 2004
Messages
666
As stated, make sure the battery is in good shape. Also, be sure all cables and connections are good. Additionally, check the helical splines on the starter drive/bendix. The drive should move freely along the splines. I usually use my secret concoction of WD-40 and graphite to lube the splines. Don't use any heavy lubes.

If none of these work, jump over the power cables on the solenoid with a suitable gauge cable (be careful, as soon as connection is made starter motor will spin...). If this corrects things, the internal contacts of the solenoid are in bad shape and the solenoid needs replacement.
 

Texhunt

Recruit
Joined
Jun 13, 2025
Messages
4
Thanks for your replies, guys. I am pretty sure that the starter is about 5" x 7" mounted vertically under the flywheel, but I am not sure where the solonoid is and what it looks like. Help, please?
Thanks,
Jim
 

Texhunt

Recruit
Joined
Jun 13, 2025
Messages
4
OK, I found a solenoid online, so I know what it looks like and can find it on the engine, but can I perform a test to determine if that is exactly what the issue is?
Jim
 
Top