15hp john Pull start wont recoil???? HELP!

scubayachts

Cadet
Joined
Jul 11, 2006
Messages
20
Hello, i recently purchased a 1985 johnson 15hp long shaft, and the recoil for the pull start wont bring the cord back in???!! Anyone have any ideas on what i can do to fix this?
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: 15hp john Pull start wont recoil???? HELP!

Servicing a recoil start mechanism is probably the most dangerous task an outboard wrench is likely to do, SCUBA.

It may just be dirty or corroded or the spring may have broken.

We amatuers can do it, but we really need the OEM Service Manual to minimize the risk of injury.

Good luck. :)
 

ratracer

Petty Officer 1st Class
Joined
Aug 10, 2004
Messages
232
Re: 15hp john Pull start wont recoil???? HELP!


It's not that difficult to remove the assembly, but you have to take great care and squeeze it hard when lifting it off. Normally the coil is under a lot of tension so if you're not careful the assembly may separate with the tip of the spring whipping through the air uncontrollably as the spring unwinds. You wouldn't want to have that tip whip around and catch someone in the eye.

The end of the spring may have broken or slipped off so there is no longer any tension in that coil. It will take some practice to reattach the coil and rewind it then get the assembly all back together and remounted.

Putting it all back on is somewhat of a nuisance because you have to line it up properly so that the teat on the assembly bottom slides into the hole meant for it, and the spring for the plastic guide on the side away from the carburetor wants to get in the way as well.

The repair manual has a description and pictures on how to remove and replace, and pictures of what the motor looks like with a properly installed assembly.
 

scubayachts

Cadet
Joined
Jul 11, 2006
Messages
20
Re: 15hp john Pull start wont recoil???? HELP!

Thanks for the help everybody. Does anyone know where i can find a online manual so I dont have to buy one? Thanks
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: 15hp john Pull start wont recoil???? HELP!

I think you gotta buy it, scuba, or find one at a public library.

The OEM Manual will cost you about $35 at kencook.com. It will be the best investment you ever made if you plan on working on your engine.
 
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