1973 Johnson Sea-Horse

BRC

Cadet
Joined
Sep 15, 2003
Messages
18
I am rebuilding the carburetor on my 73 4hp Johnson and there are a couple of things Im not sure of.<br />I bought a rebuild kit and it comes with an expansion plug. How do I remove the old one, it seems to be jammed in, and is it really necessary to remove the old one.Im not sure what this part does. Second the kit comes with a replacement float valve. The float valve has this little wire on it that when installed the top of the wire rests against the underside of the float arm. It looks like it is made that way but I am not sure.<br />Can anyone advise.
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: 1973 Johnson Sea-Horse

BRC.... Usually it's not necessary to remove the core plugs. However, when it is necessary, use a center punch to tap the center in slightly. That usually frees it enough to pop out. If not, gently and carefully tap a pointed scribe through it so that you can pry it out/off.<br /><br />Be very carefull not to tap the punch or scribe too far in as that would damage the carburetor.<br /><br />That small hooked wire.... the small part hooks on the lip of the float needle valve. The larger, long part goes "over" the "top" of the float metal hinge. It does not rest on the bottom of the float hinge.<br /><br />The idea and purpose of that wire is so that should the needle valve be slightly stuck for some reason, the float (when it lowers) will pull the needle valve down with it.<br /><br />Adjust the carburetor as follows.<br /><br />(Carburetor Adjustment - Single S/S Adjustable Needle Valve)<br /><br />Initial setting is: Slow speed = seat gently, then open 1-1/2 turns.<br /><br />Start engine and set the rpms to where it just stays running. In segments of 1/8 turns, start to turn the S/S needle valve in. Wait a few seconds for the engine to respond. As you turn the valve in, the rpms will increase. Lower the rpms again to where the engine will just stay running.<br /> <br />Eventually you'll hit the point where the engine wants to die out or it will spit back (sounds like a mild backfire). At that point, back out the valve 1/4 turn. Within that 1/4 turn, you'll find the smoothest slow speed setting. <br /><br />When you have finished the above adjustment, you will have no reason to move them again unless the carburetor fouls/gums up from sitting, in which case you would be required to remove, clean, and rebuild the carburetor anyway. (Good Luck)
 

Xcusme

Commander
Joined
Apr 21, 2003
Messages
2,888
Re: 1973 Johnson Sea-Horse

BRC,<br /><br />It's not absolutely necessary to remove the 'welch' plug on the carb. The plug can be drilled and then pryed out to clean the low speed idle circuit. Installation would require tapping on a flat faced drift against the convex side of the new plug. This flattens the plug to effect a seal. You can clean the cavity under the existing welch plug by removing the low speed idle needle valve and spray the needle seat area with carb cleaner. <br /><br />The replacement carb float comes with a new needle and seat. Replace the existing needle seat and washer (included with the kit). The needle itself has a small wire retainer. The end of this 'hair-pin' shaped wire sits on TOP of the wide float arm, wraps around the float arm allowing the needle to 'hang' beneath the float arm. When properly installed, the float arm will lift and lower the needle valve into the needle seat. No bending of the wire is necessary, it just slides onto the side of the float arm, and hangs down during the install of the float pivot pin.
 

Xcusme

Commander
Joined
Apr 21, 2003
Messages
2,888
Re: 1973 Johnson Sea-Horse

HA!! I just gotta learn to type faster!!!<br />Thanks Joe
 
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