1976 mercury (200) 20hp key switch

sahendo

Seaman
Joined
Aug 12, 2013
Messages
54
I bought a 1976 mercury (200) 20hp electric start model #1200506, it has what i guess you would call a control box with the key switch mounted in it with a seperate choke button next to it, (photo included) I contacted several places including iboats and no-one seems able to help me find a replacement key-starter switch. It's a 3 position switch with 5 wires on the back it has a 3/4" threaded shaft that is flat on two sides where it fits into the control box, which you can see in the photo. I wanted to know if anyone knows if there is a switch i can use? Any suggestions or help would be greatly appreciated! If any other info is needed just let me know.
 

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Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,790
Might try a key switch out of a Mercury/Quicksilver Commander 2000 or 3000 remote control. May take some mechanical modifications but otherwise you should have have apples and apples. The switch mentioned will have one difference that you can handle one of two ways:

The difference is the choke function: On yours, you have a separate button. On the one mentioned, pushing in on the key while in the ON or Start positions will send 12v to the choking mechanism via a black/yellow wire for the remote, don't know the color on your 20 but you could look at your choking device and see what color wire is attached to it.

You could either leave your choke where it is or add the wire to the new switch and forget about your choke button. If you have a fit problem with the new switch, then you might have to remove the current choke button anyway.

Might check on here for replacement parts for the controls listed. I know they sell the whole control/cable set here on iboats as I bought one a couple of years ago. If not go www and search for something like Commander 2000 or 3000 start switch. If you don't get a pin out on the switch then just follow the wires.

Black is ground and is available when the switch is OFF to kill triggers on larger engines, probably yours too. Going to the trigger circuits it may be the yellow with a black stripe. Black goes back to "get the ground". You need to check me on the black yellow coloring. I no longer have my boat nor my manual and Merc uses black/yellow stripe and yellow/black stripe. One supplies 12v from the switch to activate the choking device when pressed, and the other supplies ground through the ignition switch to the trigger modules to kill the triggers and shut off the engine in the OFF position.

Red is 12v input to the switch from the battery source which probably is one stud of the starter solenoid....convenient junction point for 12v distribution.

Purple, or Red wire with a purple stripe is 12v out of the switch when in any position other than OFF. It is used to power accessories that you don't want active when you turn the engine off......would drain your battery over time.

Red/yellow stripe is 12v to your starter solenoid to activate it when you want to spin the engine with the starter aka start the engine.

If you don't have a wiring diagram you can just take an ohm meter (part of common digital multimeters common today) and ohm between the contacts of the switch when you rotate it through it's positions: OFF, ON, START, push to CHOKE. All supply 12v on their respective terminals when in that switch position, from where the red wire is connected to the switch except for the OFF position which supplies ground for the output.

That's about it.

HTH,
Mark
 

sahendo

Seaman
Joined
Aug 12, 2013
Messages
54
I found a wiring diagram, the 5 pins are labeled A, B, D, E and F. A-red, B-yellow, D-black, E-salmon and F-white. A is the battery pos. B is the starter wire. D is the battery neg. E I Guess would be the accessory wire. and F is one side of the choke switch the other side is gray, I think i got the wiring part figured out with the way you explained it, I'll try looking up the switch that you recommended, thanks for the help!
 

sahendo

Seaman
Joined
Aug 12, 2013
Messages
54
I don't think that switch will fit in the control box, does anyone know Where I can find a 3 position, 5 pin, 3/4" threaded shaft short switch? I contacted iboats and they couldn't help me. open to suggestions
 

schematic

Lieutenant Junior Grade
Joined
Jan 12, 2008
Messages
1,102
try sierra # [FONT=tijdsg+helvetica-bold,Arial, Helvetica, sans-serif]MP39760[/FONT]
 
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