1982 Johnson 25 hp

edhead

Cadet
Joined
Nov 21, 2002
Messages
17
It was a long winter here in NJ and finally I got a chance to look at the boat this year and noticed that there was black fluid leaking from the connection between the lower unit and top part of engine. Could water have been still in there from winter and cracked it? I winterized the boat and only used the boat once last year. Can you seal with 4200 3M or is it that spagehetti seal I saw on parts page. <br /><br />Or should I fire it up and see if it shoots all over the place.<br /><br />I hope that I didn't crack the the lower unit......arrrgggggggggggg.<br /><br />thanks.<br /><br />ed <br /><br />P.S. how can you fix without replacing seal?
 

roscoe

Supreme Mariner
Joined
Oct 30, 2002
Messages
21,760
Re: 1982 Johnson 25 hp

I don't believe there is a "seal" between the mid section and the lower unit. At least there isn't on my '85 Johnson. <br /><br />The lower unit is sealed, but it just fits up against the midsection. The black crud leaking out, is exhaust residue buildup (carbon and oil), that gets hung up in the midsection of the motor. Not a problem.<br /><br />But if you want to clean it up, and remove a whole lot of potentially damaging carbon from your rings and heads, then do a thorough decarb process. What is that? I'm glad you asked.<br /><br />Decarbing is a 2 part process. The first part is preventative, done by using a fuel additive to prevent carbon build up. SeaFoam or Ring Free are such fuel additives and can be found at most auto parts stores. It also works as a fuel system cleaner and should be used as a preventative maintenance procedure.<br /><br />If your intent is REMOVE the existing carbon buildup from the cylinders, heads, and rings, then a spray decarb solvent product is needed. Buy at least 2 cans of decarb. Some people use one can per cylinder.<br /><br />Run engine at fast idle, with engine running, slowly spray liberal amount into each carb,<br />spray some more, spray a larger amount into carbs until engine chokes out and stops,<br />remove spark plugs and spray decarb liberally into each cylinder, install the spark plugs, let it soak for 1 to 10 hours. <br />Start the engine and run at medium throttle, or if at the lake, run it at full throttle. It won't hurt to spray some more through the carbs. Run it for atleast 10 minutes to flush the crud out of your engine. Now remove and clean, or replace the spark plugs.
 
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