1985 15 HP Johnson surging

Blackfinn

Recruit
Joined
Apr 28, 2005
Messages
4
I've got an '85 15 HP Johnson manual start that's had less than 20 gals. of gas run through it over the years. It used to run great. I've got new gas, gas tank, hose, plugs, and fuel pump, and the carb has just been cleaned and treatment run through the cylinders by a Johnson mechanic who said the compression seemed low (i.e. - he could easily turn flywheel by hand). Now, it starts fine at first, but then surges at WOT (i.e. - when warmed up) and then will die and be difficult to restart. Help! I'm no mechanic and my mechanic would like to sell me a new one!
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: 1985 15 HP Johnson surging

Howdy, Blackfinn.<br /><br />Welcome to iboats. :) <br /><br />Sounds like a fuel supply problem to me. Check for restrictions in the fuel tank vent and in the fuel supply system.<br /><br />You can confirm that it is running out of fuel by spraying some fuel mix into the carb when it is trying to die. If it perks up you have confirmed the cause.<br /><br />Good luck, and let us know what you find. :)
 

Blackfinn

Recruit
Joined
Apr 28, 2005
Messages
4
Re: 1985 15 HP Johnson surging

Well, I have to admit you guys are good. And so is my neighbor who appears to be a better mechanic than my mechanic. There turned out to be a small air/fuel leak on the intake side of the fuel pump. So when the fuel demand was high the flimsy little diaphragm couldn't overcome the leak. One small hose clamp, rather than a cable tie, and I'm back in business. Thanks for your help<br />Al
 

CATransplant

Admiral
Joined
Feb 26, 2005
Messages
6,319
Re: 1985 15 HP Johnson surging

Hey, glad it's working OK. As for your mechanic, without running an actual compression test, he really had no idea what the compression was. I think your hunch that he was trying to sell you a new motor was a good one. <br /><br />Every time I go into the local OMC dealer to buy a small part for my old 58 35 hp Johnson, the parts guy whines about my old motor and tries to sell me a new one. He still sells me the parts, but it's darned annoying.
 
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