1986 DT85 Lower Unit Replacement

[Kevin.clark]

I am about to replace the lower unit in my Suzuki with a used one. Does anyone have any tips or tricks for the job. Such as tools needed or steps to take. I know I will need a seal kit where the lower unit and the top end connect. Is there anything else I need to order while I am at it. Any advice would be helpful.

 

[bowhuntrrl]

Re: 1986 DT85 Lower Unit Replacement

No seal kit needed, not really sure what you mean. My manual says to use some silicone sealant on the connection but I don't even see why that is necessary since it's a wet environment in there anyways. Other than that, make sure that it's in neutral, and when you reinstall it, be careful inserting the shift shaft back in the hole so that you don't knock it into gear. It's also good to have a flexible headed light to help you get the clutch shaft back into the shift rod.

 

[gotboostedvr6]

Re: 1986 DT85 Lower Unit Replacement

the shift shaft unbolts under the carbs.. just slide it out

 

[deejaycee_2000]

Re: 1986 DT85 Lower Unit Replacement

you do need to seal it ..... you can buy the sealant on www.brownspoint.com

 

[Kevin.clark]

Re: 1986 DT85 Lower Unit Replacement

Okay no seal kit just sealant. Thanks for the help guys.