1987 force bad cylinder

chris0061

Chief Petty Officer
Joined
Jun 17, 2007
Messages
446
Hello fellas, I just bought a boat with a force engine and when I got it home 1-3-4 pistons had 125 compression, 2 had 0, was loose. I ran the boat at 4000 rpm wot on plane before compression checking. I guess my question is how big a job is it to tear into it and replace that piston? Is it worth it? Chris
 

Frank Acampora

Supreme Mariner
Joined
Jan 19, 2007
Messages
12,004
Re: 1987 force bad cylinder

If it has 0 compression, chances are reasonably certain that it has scored the cylinder wall. This requires a complete teardown and boring the cylinder oversized. You can replace only one piston, however if you read other posts you will note that there is some difference of opinion about this.

My take on it is: if money is really tight, just replace the one piston. However, it takes the same amount of work to disassemble and reassemble for 4 pistons as it does for one. So, If about an extra 300 in parts won't hurt you, might as well rebore and do all four. If you do the work yourself, replacing all four pistons will cost less than 1,000 bucks--probably around 750 or so. 500 for pistons and bearing kits, 50 bucks per cylinder to bore, and 50-60 bucks for gaskets.

Relatively simple job. Mostly hand tools needed with the only specialty tools being a press to push out wrist pins and a flywheel puller. Get a Clymers manual and a digital camera. Take photos during disassembly to refer to during assembly.

NOW: THE OTHER OPTION---If you are lucky (not likely) and the cylinder is not scored and the piston only has a small hole in the crown, then you can replace that piston only. You remove the head and the top carb and manifold. You unbolt the rod big end through the opening and push the old piston out. Collect all 16 roller bearings. Push in the new piston and insert the rollers then cap the rod. Done! Couple of hours max.

After repair, pay special attention to the carbs. A melted piston is almost always due to a lean run condition. Use the manual: be sure the carbs are clean, a filter is between the fuel pump and carbs, and the low speed adjusting needles are not too lean. 4 cylinder engines seem to like 1 turn out from lightly seated. Never-Never-Never go leaner than 3/4 turn out from lightly seated.
 

chris0061

Chief Petty Officer
Joined
Jun 17, 2007
Messages
446
Re: 1987 force bad cylinder

Ok,Thanks Frank, I'll get the book and go from there. Looking threw the spark plug whole it did look melted and it was looser than the rest of them. Thank you so much for your very good explanation's.....
 
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