1992 9.9, unique issue (E10RELENA)

gooden123

Seaman Apprentice
Joined
Feb 27, 2022
Messages
34
Hey everyone,

First of all I've searched the archives and found nothing that explains my issue. 2nd I'm a marine mechanic, but mostly work on large outboards. This is my own boat for a HP restricted lake.

I'll note this ran fine all year (bought used in February) thru last Friday. The very next day, and immediately after starting from cold, I couldn't get WOT. This is on an underpowered aluminum bass boat with a (new) prop pitched the flattest I can (9.25x8) and only turn 4500 but usually get 14 mph solo. Now I'm getting 3,000 and 6 mph lol. Factory jet, OEM carb kit recently done, Champion L77JC4 plugs (already tried new ones as a fix), new fuel line, etc. Fuel is clean, mixed right, new water separator, and even dumped the tank and started over anyway to make sure. Compression is 100 on both. Didn't look into the fuel pump yet but suppose I should rebuild that anyway but that's not likely to cause exactly this below...

After realizing I had an issue, I noticed condensation only around the reed body and carb. The power head is dry. It was running for a while at this point so I felt the t-stat cover area and that seemed operating temp warm. I left the cowl off, trimmed it up and fished a while to let everything dry. Hours later I tried again. Same running issue, condensation came right back. The only difference between Friday when it was fine all day, and yesterday, was that it was rainy and pretty humid. But that shouldn't cause major running issues if everything with the engine is good. Cowl isn't cracked or anything, it's condensating itself with the help of ambient conditions. I know I need to pull off plug wires individually while running in water to see if I'm down a cylinder, which I'm sure I am. But that doesn't explain the condensation and it's a lot. Any suggestions? I have no reason to suspect the thermostat is stuck open and if it was, why would just the reed body and carb get damp?
 

gooden123

Seaman Apprentice
Joined
Feb 27, 2022
Messages
34
Oh I unclipped the fuel line while running just to get an idea of if I was sparking on both without pulling off wires, and it did the lean take off thing where it revved up before stalling. And the boat itself is waterlogged or anything either (since I mentioned rain)
 
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racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
38,482
A fluid needs heat to evaporate.-----Hence the intake gets cold.-----You have heard of carburetor icing on small airplanes ??
 

gooden123

Seaman Apprentice
Joined
Feb 27, 2022
Messages
34
A fluid needs heat to evaporate.-----Hence the intake gets cold.-----You have heard of carburetor icing on small airplanes ??
Yeah I understand that. I don't know what's making the fluid in the first place. And if that has something to do with my running issue since it's never happened prior
 

gooden123

Seaman Apprentice
Joined
Feb 27, 2022
Messages
34
It's creating enough liquid that the throat of the carb is milky. I'm not so sure it's enough to be pulled through the reeds though. It's impossible to drain the carb bowl on these things without taking it off which is a project because of the starter/solonoid being in the way. The plugs are "wet" but looks like just fuel/oil and it does run a little rich which has been OK for months and lots of use. I've also back flushed the carb by choking with a rag over the carb while cranking and no milky fuel backflushes out
 

gooden123

Seaman Apprentice
Joined
Feb 27, 2022
Messages
34
Sorry for all my replies to my own thread lol. Just trying to be thorough. My condensation issue may be common and I've just never noticed. I just looked at specs. Can anyone verify the gap on a 1992 evinrude 9.9 is supposed to be .030? The recommended plugs L77JC4 (or QL) are .040 out of the box. These little engines are very finicky on underpowered boats so maybe that's enough to cause my running issue in damp conditions since humid air is mixing with fuel? Really sounds like I'm reaching though since it's a huge difference
 
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