Jon pontoon
Recruit
- Joined
- Sep 20, 2020
- Messages
- 4
I would appreciate some help if anyone wants to steer me to a solution.
I have a 1995 Force 120. I bought the boat in July and the boat and engine needed some TLC. The first nagging problem the engine would not charge the cranking battery. I replaced the stator and rectifier (both tested bad with meter) replaced battery cables to solve the issue. As we used the boat for the past couple of months i can feel a low rpm miss and it became common for the motor to die after a full throttle run which is a headache entering the slip or pulling up to the fuel dock. I originally thought it was fuel related. I replaced hoses, bulb, rebuilt the fuel pump and carbs. As I was reading the manual to understand linkage adjustment, I stumbled upon checking the ignition timing. I have an automotive inductive timing light from my hotrod days and found where the ignition timing was at about 10* before BTDC. I tried to adjust the position of the trigger relative to the tower linkage but there was not enough adjustment. I read where stalling at idle after a run is a symptom of a trigger failing. I ordered a new trigger and installed it. I can actually advance the timing to 18* BTDC. There is a nagging miss that is noticeable at low RPM so I have since replaced all four coils, wires, and the switchbox. I still have that miss. The stall issue seems to be corrected. I did make sure that the 0 coincides with the number one piston is at TDC
One thing to note is that the stator on the engine was the red rubber molded stator with arrows indicating the proper position. The stator that I bought is Jetunit with instructions that say "install in the same position as the old stator". I have rotated the stator through several positions with no luck on my ability to set timing but the harness limits some mounting options due to the harness is very rigid where it attaches to the stator and I don't want to damage the wires by trying to bend them out of the way.
Can someone help me understand what factors affect ignition timing on these engines? I have never felt so beat up by something mechanical.
I have a 1995 Force 120. I bought the boat in July and the boat and engine needed some TLC. The first nagging problem the engine would not charge the cranking battery. I replaced the stator and rectifier (both tested bad with meter) replaced battery cables to solve the issue. As we used the boat for the past couple of months i can feel a low rpm miss and it became common for the motor to die after a full throttle run which is a headache entering the slip or pulling up to the fuel dock. I originally thought it was fuel related. I replaced hoses, bulb, rebuilt the fuel pump and carbs. As I was reading the manual to understand linkage adjustment, I stumbled upon checking the ignition timing. I have an automotive inductive timing light from my hotrod days and found where the ignition timing was at about 10* before BTDC. I tried to adjust the position of the trigger relative to the tower linkage but there was not enough adjustment. I read where stalling at idle after a run is a symptom of a trigger failing. I ordered a new trigger and installed it. I can actually advance the timing to 18* BTDC. There is a nagging miss that is noticeable at low RPM so I have since replaced all four coils, wires, and the switchbox. I still have that miss. The stall issue seems to be corrected. I did make sure that the 0 coincides with the number one piston is at TDC
One thing to note is that the stator on the engine was the red rubber molded stator with arrows indicating the proper position. The stator that I bought is Jetunit with instructions that say "install in the same position as the old stator". I have rotated the stator through several positions with no luck on my ability to set timing but the harness limits some mounting options due to the harness is very rigid where it attaches to the stator and I don't want to damage the wires by trying to bend them out of the way.
Can someone help me understand what factors affect ignition timing on these engines? I have never felt so beat up by something mechanical.