1996 5.7LX Dryjoint exhaust upgrade?

aldfaa

Petty Officer 3rd Class
Joined
Jul 29, 2010
Messages
97
I have a 1996 5.7 that started as a 2bbl. Engine was rebuilt, vortec heads added and did a 4bbl swap. I was wanting to install the newer style dryjoint exhaust manifolds but have ran into a kink. The engine is setup for a mechanical fuel pump, the fuel filter was moutind on a bracket across the head to the exhaust manifold. the problem is the new manifold has no provisions for the fuel filter bracket.

Is there a semi easy way around this like a different fuel filter bracket or should I just install the older style manifolds?
 

aldfaa

Petty Officer 3rd Class
Joined
Jul 29, 2010
Messages
97
Re: 1996 5.7LX Dryjoint exhaust upgrade?

Would this bracket work or would it interfere with the mechanical pump?
fuelfilter.png


This Is what I currently have, one side mounts to the head, the other to the exhaust manifold.
currentfuel.png
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 1996 5.7LX Dryjoint exhaust upgrade?

That filter does not have to be mounted on the engine. So mount it anywhere you have access to it, and run type A1 hose to it from the tank and from the filter to the pump.
I would be more concerned about the angles coming out of the dry joint risers (they are different from the original) and actually lining up to the exhaust Y. You may have to change the elbows and hoses after the risers to get it to work, or you may have to change the Y pipe.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,148
Re: 1996 5.7LX Dryjoint exhaust upgrade?

Ayuh,... There's also a good chance your T-stat housing won't allow proper plumbing,...
Depending on what ya started with...
 

aldfaa

Petty Officer 3rd Class
Joined
Jul 29, 2010
Messages
97
Re: 1996 5.7LX Dryjoint exhaust upgrade?

If it is going to be that big of a hassle I am just going to go with the original pre-dry joint system. Boat will never see salt, would there be any advantage to running ceramic? I am also thinking about installing a closed loop system.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 1996 5.7LX Dryjoint exhaust upgrade?

If you are boating only in fresh water, you don't need anything special in the exhaust manifolds and risers. Why are you changing them, was the boat previously used in salt water? Either way, forget the closed cooling system. The manufactures recommend not over 125 hours or 1 year of use max. Reason is the corrosion flakes off the engine block water passages and plugs up the heat exchanger on the side you can't get to to clean.
 

aldfaa

Petty Officer 3rd Class
Joined
Jul 29, 2010
Messages
97
Re: 1996 5.7LX Dryjoint exhaust upgrade?

The reason the manifolds are being changed is due to a crack that then allowed water to enter into the head. The shock of the cold shrunk a valve seat and it went bouncing inside the engine.

The story behind this engine is this happened once two years ago and the engine was rebuilt. It was not ran until this season when I purchased it. On the third outing with it this summer it happened again.

I pulled the engine and tore it down, when I saw that #6 dropped a seat I called the original owner who confirmed that was the same cylinder. A look inside the manifold told the story. The boat shop that did the work evedintly never inspected the exhaust so the engine was doomed from the word go.

The first time it happened a original OEM head (not rebuilt) was purchased and installed. Since it was trashed, I purchased Vortec heads, a cast vortec manifold and a 4bbl carb. Had the engine go through a machine shop, cylinders bored, crank polished, installed roller cam (Stock mercruiser specs, I belive it is the GM RAMJET cam) Roller lifters. I would hate to venture as to what I have into this thing but I am sure it is around 4000.00 but I have been having fun doing it - as my background is aviation maintenance.

Any ways I loved the hull this engine was is (96 celebrity 190) SO I am making what I think will be a primo ride, and I like to have nice equipment and think the cooling system would be neat. (Block was cleaned, new heads, new intake, will have new exhaust) so no worries about scale in the motor. Currently replacing the stringers and deck but thats a different story alltogether.
 

dvandsm64

Petty Officer 2nd Class
Joined
Jun 3, 2010
Messages
142
Re: 1996 5.7LX Dryjoint exhaust upgrade?

got any pix of this boat. we have a 1997 celebrity 190 with a 5.7. we have been told it is a cool looking ride and we love it. ours goes along pretty good.
 

aldfaa

Petty Officer 3rd Class
Joined
Jul 29, 2010
Messages
97
Re: 1996 5.7LX Dryjoint exhaust upgrade?

Here is the best I have for now. My brother-in-law and I have it gutted to replace stringers and deck. All the stringers are cut and ready to start going back in, just wainting for it to warm up.
capoff1.jpg
 

dvandsm64

Petty Officer 2nd Class
Joined
Jun 3, 2010
Messages
142
Re: 1996 5.7LX Dryjoint exhaust upgrade?

cool. i didn't think they came inn different colors than ours.
 
Top