1996 Evinrude 150 EXEOM Things that go bump in the L/U

w2much

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Went out last week and heard and felt a bump which it seemed was coming from the lower unit. Happens at higher speed (not at slow speed). Began to feel and hear it more and more. Figured it was the shift cable out of adjustment as I had removed it when doing carb work. Started to happen more and I worried about getting in (I was 40 miles out). So out on the water I adjusted the shift cable(a 7/16 wrench and a phillips was all I needed) kinda hanging off the transom. It was either that or go in at less than 10 miles an hour( a 4 to 5 hour ride in).

After the adjustment motor was good to go. I was able to ride in at full speed, no more issue with the lower unit . I figured the problem was solved. I checked the lower unit lube on Thursday to see if there were any metal bits or shavings on the drain plugs or in the fluid, there was none, the fluid looked good as I had changed it with the impeller a couple of months ago. Yesterday I went out again and all went well , the motor ran fine, no issues for the first 25 miles then the same thing started to happen. Kinda feels like it wants to jump out of gear but then it does not. I attempted the same repair as the last trip out, this time trying to insure it would go into forward as far as possible with the adjustment.. This time the results were not good. The bang or bump would act as I increased throttle . My over the transom cable adjustment did not cure the problem. Of course shifting at the binnacle was a bit out of whack due to my extreme forward adjustment. I was able to make it in just had to take it slow. There was a 4 foot wind chop which was miserable so I could not throttle up anyway but if I tried the bump would be there.
Is this a symptom of l/u about to go out completely ? The cable is only a year or two old, might it have stretched or just be bad, lu is the original.
 

w2much

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Thank you for your replies i appreciate them. I am hoping you are both wrong. Is it perhaps premature to be opening up the gear case. I ask this because I need to remain hopeful that I may find another less serious problem.
.Today I found that while I did my at sea fix it may have backfired. Upon looking at the shift throttle linkage where the cables hook up I realized that I installed the cable retainer for the trunion nuts on the cables upside down. I am hoping that this caused the shift cable adjustment that I did to be for naught as the cable could have slid back and out of adjustment.
Might an out of adjustment shift cable also present the same symptoms? I hope so. Also hope I did not damage the dog or gears. There were no metal bits last time I checked the the magnetic fill plug. I will check again tomorrow.
Looking at my manual I also came upon shift rod adjustment. Could this be a possible culprit having moved upon my last impelller change?
 

boobie

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Get the cable retainers and ect installed CORRECTLY. Then try it and see what happens.
 

Faztbullet

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By chance has this unit even been resealed due to water intrusion????
 

jakedaawg

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Its just so easy to pull the bearing carrier and visually inspect. You dont even need to pull the lower. Replace the big oring andnpropshaft seals while you have it out if you want.
 

racerone

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Step # 1 would be to remove the lower unit and verify shift rod height measurement.----If that is wrong then inspection of clutch dog and forward gear is next.------If this is not looked at properly it may leave you totally stranded sometime with big $$$ repairs to follow.
 

w2much

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Unit has not been resealed for any reason. Lube has always been changed seasonally and never a hint of water intrusion.
If the shift lever height is correct, the shift cable correctly adjusted might the forward gear and dog be OK?
Will adjust as needed but can not test on water til next week.
Should worse come to worse is it more economical to replace the lu or have it serviced . I do not have the tools nor expertise to open the gearcase.
 

w2much

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I do not have the manual in front of me but I do recall the diagram in which OMC tool # ??????/ is used to measure the shift shaft height. Does anyone know of another method or commonly used measurement for the shift shaft.Mine would be the longer 25" measurement?
 

interalian

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I do not have the manual in front of me but I do recall the diagram in which OMC tool # ??????/ is used to measure the shift shaft height. Does anyone know of another method or commonly used measurement for the shift shaft.Mine would be the longer 25" measurement?

Without knowing the shift shaft length on yours, my method for setting is to use the pointed thru-bolt as an indicator, and a tape measure. If yours doesn't have a pointed thru-bolt, make a dowel that'll fit the eye, then grind a point on it using a pencil sharpener.
 

w2much

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Has anyone experienced the bump which I am describing? If so what was the problem .
Still have not had a chance to drop the lu to check the shift shaft height but will before I take it out for a test.
 

w2much

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OK have the lower off. The shift rod height measurement in the manual for this motor is 26.25 inches. Is that measurement to the center of the hole on the top of the shift rod down to the casing?
 

w2much

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Will a bad propeller hub produce a thump? Have I been barking up the wrong tree. I took the boat out finally yesterday. Before going out I scribed the propeller and the propeller nut spacer. I went out and upon throttle up while getting on a plane (under load) there was the bump. Only does this at higher RPM or under load. When done for the day I looked at the prop and propeller nut spacer. The marked I had scribed on the propeller nut spacer and prop were no longer aligned. The marks were only about a quarter inch off or so but definitely not aligned. The prop may have moved only a quarter inch or perhaps one or more revolutions to come to rest near the scribe mark.
I have had bad props in the past but they would spin when bad, not bump. I think the prop is the issue. How common is this? What do you think ?
 
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