2000 Sylvan adventurer 1600 patch and referb

sea unt

Cadet
Joined
Mar 14, 2012
Messages
12
Picked up a very damaged sylvan for $400 on craigslist yesterday. The owner was involved in a collision as you will see in the picks. The first pic is of the boat before the accident. I haven't taken any pics of my own yet. Will do within the next few days so you can get a better idea of what I am dealing with, and the boat porn you deserve. I have fixed worse off aluminum's in the past so I am very confident that all will go as planned. I plan to cut 2'' around the damaged spots and put a large piece around the outside and 2 pieces a couple of inches bigger than the damaged spots on the inside. I have used pop rivets before and find they come apart over time. Instead of going the solid rivet way I will stick with what I know. Small round headed bolts (ss) backed by nylon washers and a nut is what I will use so the two metals don't react to each other. The patches will be gooped with 3m 5200 both sides. I have also been to an aluminum company that has the channel and other bent aluminum that matches the bumper material and other parts damaged by the crash. What can't be fixed will be fabricated.

Here's the pics hope it works.

http://i1099.photobucket.com/albums/g390/420pipes_ca/boat4.jpg


http://i1099.photobucket.com/albums/g390/420pipes_ca/boatt.jpg

http://i1099.photobucket.com/albums/g390/420pipes_ca/boatdamage.jpg


The third picture shows the hole and right next to it the spagetti looking thing is a tear. All damage is above the waterline or borderline. the accident took place a mile from shore and they were towed back to safety in 1-2ft waves. no water entered the boat. (Or so he says hmmmm) Regardless this is something I am dedicated to and will post progress pictures as I go.

By the way I am a new member this is my first post. I have been creeping this site like a tom for years. The material found here has helped me fixed countless problems with my motors. Thanks you all and it is a pleasure to be here. T.J.
 

ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Re: 2000 Sylvan adventurer 1600 patch and referb

Sounds like a good project. I'd prefer to see you rivet it. I'm sure someone more knowledgeable than me will come along and recommend the best type of rivet for the job.
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 2000 Sylvan adventurer 1600 patch and referb

Smokes! What did he hit?

Sounds like you have a good handle on the project and I'm excited to see what you put together here.

Welcome to the iboats drydock;):D
 

sea unt

Cadet
Joined
Mar 14, 2012
Messages
12
Re: 2000 Sylvan adventurer 1600 patch and referb

Thanks guys I appreciate the positive encouragement to many negative people in the world these days. I will keep everybody updated on my progress. Too many unfinished threads on this site. people asking for help with a motor or boat and not updating the status of the situation. SELFISH I TELL YOU SELFISH! Just kidding LOL
 

sea unt

Cadet
Joined
Mar 14, 2012
Messages
12
Re: 2000 Sylvan adventurer 1600 patch and referb

Well after 5 strait 12 hr days the boat is finished. It isn't pretty but worked just as expected. I cut away the damaged section with an angle grinder. Bought a 2 by 4 foot piece of .63 marine grade aluminum and covered it with 3m 5200. I sandwiched it with machine bolts and lock nuts until the excess goop oozed out of the seams of the repair. I put the boat back together and it felt solid. Took it out for a test drive in the heaviest chop I could get into on erie. (not far from shore incase I have to beach her) Didn't leak a drop and I think it will last me a couple of good seasons until I can afford a new boat. Here's some pics of how she looks now. Sorry I wish I had some pics of the repair process but camera wasn't available at the time.
http://i1099.photobucket.com/albums/g390/420pipes_ca/boatfinish001-Copy.jpg

http://i1099.photobucket.com/albums/g390/420pipes_ca/boatfinish002.jpg

http://i1099.photobucket.com/albums/g390/420pipes_ca/boatfinish004.jpg

http://i1099.photobucket.com/albums/g390/420pipes_ca/boatfinish005.jpg

http://i1099.photobucket.com/albums/g390/420pipes_ca/boatfinish006.jpg
 

sea unt

Cadet
Joined
Mar 14, 2012
Messages
12
Re: 2000 Sylvan adventurer 1600 patch and referb

As long as I pull in to the beach party with the port side facing shore :D
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 2000 Sylvan adventurer 1600 patch and referb

Shoot, given what you started with...
boatdamage.jpg


That's about as good as it gets eh!

Enjoy that Sylvan:)
 

sea unt

Cadet
Joined
Mar 14, 2012
Messages
12
Re: 2000 Sylvan adventurer 1600 patch and referb

Shoot, given what you started with...
boatdamage.jpg


That's about as good as it gets eh!

Enjoy that Sylvan:)
Thanks Jay coming from you that's a hell of a compliment. You're like the boat fixing guru. Some of your older posts were the reason I gave this a try. And thank you I will try to enjoy it as much as the wife will let me.
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 2000 Sylvan adventurer 1600 patch and referb

Bah, I'm a druulin meat head knuckle dragger:rolleyes: I would have never even attempted what you just pulled off!
 
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