2001 Johnson 115 Shut down

asignabove

Cadet
Joined
Feb 25, 2004
Messages
20
I have a 2001 Johnson 115hp. Just replaced the powerhead and had it set up(timing & idle) at a boat mechanic shop. Went through the recommended break-in with no problem other than a de-cell knock. I have put about 20 hours on the new powerhead. I was out the other day and was towing tubes, skiers and running around for about 4 hours. I shut the motor down a few times to mess around and had no problem with starting up and running. On the way to the dock I was running about ¾ throttle for about 10-15 minutes and the motor suddenly lost power and shut down. I was unable to restart and had to be towed to the dock. When I got the boat home and tried to start it, it still did not start. It cranked about half a turn and sounded like something clacked inside and did not turn again. The sound happened so fast that I really could not tell where it came from though. I pulled the plugs and looked into the top two cylinders and the pistons looked fine(could not see into the bottom 2 cylinders). I know that the engine has a safety feature to it that if it overheats it will shut itself down but if that was the case it should restart. The previous powerhead burned a piston do the timing being set 10 degrees to fast. My question is what would be the first thing to look for. I am not going to be happy if I have to replace the powerhead again.
 

Dhadley

Supreme Mariner
Joined
Feb 4, 2001
Messages
16,978
Re: 2001 Johnson 115 Shut down

I wouldnt touch it until I contacted the builder/supplier.
 

Cricket Too

Lieutenant Commander
Joined
May 14, 2003
Messages
1,732
Re: 2001 Johnson 115 Shut down

Yeah Dhadley beat me to it, but my first troubleshoting technique would be bringing it back to whoever rebuilt it and letting them deal with it. If it needs to be replaced again, at least it won't be your dollar.
 
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