2001 Mercruiser 5.7 Stalling

jwells02

Cadet
Joined
Mar 18, 2013
Messages
15
I have a 2001 Mercruiser 5.7 Bravo 3 with single barrel carborator. When the engine warms up about 10 minutes it wants to stall as if it's out of fuel. Runs extremely rough until it stalls. This is intermittent and doesn't occur all the time. Normally if I let it set a minute it will restart and it may continue to run fine or it may stall a few minutes later. I thought this only occured when I was idling through the canals but it also will do it at full speed. Also my rpms are about 400 less at full speed when it is running. At full speed the engine dies immediately. This is intermitent and only when the engine is up to temp.

Things I've done:

Cleaned the carborator with spray carb cleaner. It had buildup and the choke was quite sticky. There is a linkage on the right side that connects to the choke that is a little stiff still even though I put some oil on it. Still a bit sticky.

There is fresh fuel in the tank, 50 gal, from a marina with no ethynol. I added 3 cans of fuel additive thinking about moisture in the fuel or something else gumming up in the carb.

I ran it full speed for about 30 mins where it stalled suddenly about 3 times. RPMs were about 400 lower when it is running. I pulled the fuel filter which is the size of an automotive oil filter, dumped it into a jar to look for water. Fuel looked pristine however when I checked this the engine happened to running ok.

About 8 months ago the manifolds clogged and blew a head gasket. The engine was pulled, replaced head gasket, manifolds, valve job. Don't know if there could be any relation. It ran well after the repair until about 4 weeks ago.

It feels like one cylinder may be missing. It's an 8 so hard to tell if it's missing or something else is going on.

I'm thinking about two things: a complete rebuild of the carb as well as drawing fuel out of the tank looking for water. Maybe intermittent problem with the fuel pump. But since this only happens when the engine is hot I'm thinking carborator.

Is there anything electrical/ wiring I should be looking at?

Any help would be greatly appreciated.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 2001 Mercruiser 5.7 Stalling

I have a 2001 Mercruiser 5.7 Bravo 3 with single barrel carborator.

Merc NEVER used a single barrel carb on a 5.7, 2bbl or 4.

Have you checked that the choke is actually opening? Have you checked your fuel filter for water or contamination?
I would go thru the tests in the thread below, sounds like you have fuel issues.
HOW TO: Testing your boats fuel system.?/ 283269
 

jwells02

Cadet
Joined
Mar 18, 2013
Messages
15
Re: 2001 Mercruiser 5.7 Stalling

Yes - like I said the choke is moving freely open and closed. There is a vertical linkage to the choke that still seems to have some friction but moves. When the engine is hot I can see that the choke is open when I try starting. I pulled the filter and checked for water. No traces were found.

Thanks for the link. I hadn't thought of the tank building a vacuum or something associated with that. That would make complete sense. I'll focus there before mucking with the carb.

Is there anything else electromechical, computer, wiring that could cause this?
 
Top