25 hp Evinrude water pump ?

Beek14

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Jul 5, 2008
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Ok, here's the scoop. Just converted a 1975 25 hp Evinrude outboard from a long shaft to a short shaft. Put the new driveshaft, shift lever, bolt, and driveshaft spacer in. Started it up in the tank and runs great, shift functions properly as well. Left the old water pump in there (took this job from a friend) however, I know if it were my outboard I would have just replaced the water pump having already been in there (good practice). With that said, this really wasn't pumping water (exhaust housing water outlet, has no tell tale). I threw it on the muffs to see if I could get it to force some water out of there (to try to narrow down a folded grommet or plugged orifice) and did get some minor spray out the exhaust housing outlet hole. Put it back in the tank and nothing. Can I be lead to assume that since I did get some water to come out when on the muffs, that the water had to pass through all the canals meaning that there shouldn't be anything plugging it? My assumption is a new water pump kit, but just want a second opinion on my reasoning.
 

codykoke

Petty Officer 3rd Class
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Jun 23, 2011
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Re: 25 hp Evinrude water pump ?

Not sure but is it possible the water tube is not in one of the grommets
 

Beek14

Petty Officer 1st Class
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Jul 5, 2008
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218
Re: 25 hp Evinrude water pump ?

My thought on that is, how could water pass all the way through the cylinder head and back out with the muffs if the water tube isn't in one of the grommets?
 

Daviet

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Sep 24, 2008
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8,958
Re: 25 hp Evinrude water pump ?

Did the engine actually overheat?
How did you attach a set of muffs to that lower unit?
 

Beek14

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218
Re: 25 hp Evinrude water pump ?

I'm not completely sure about the overheating. I've got an old school set of muffs that are rectangle (unlike the round ones) and water only comes in from one side. Works well for the older OMC models. I wasn't letting it run too long without seeing some action. Cylinder head seemed pretty warm, but wasn't burning my hand to touch.
 

Daviet

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Sep 24, 2008
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8,958
Re: 25 hp Evinrude water pump ?

You can remove the lower unit and submerge it in a barrel of water, spin the driveshaft with a drill and check your water pump that way.
 

Beek14

Petty Officer 1st Class
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Jul 5, 2008
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218
Re: 25 hp Evinrude water pump ?

Ahh yes, good call I forgot about that trick. I will do so and re update. Thanks Daviet.
 

milliesdad

Petty Officer 2nd Class
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Dec 20, 2010
Messages
168
Re: 25 hp Evinrude water pump ?

this motor will not run on muffs, needs to be in a bucket of water 3/4 up the lu.
 

Beek14

Petty Officer 1st Class
Joined
Jul 5, 2008
Messages
218
Re: 25 hp Evinrude water pump ?

this motor will not run on muffs, needs to be in a bucket of water 3/4 up the lu.

.. Never had a problem with using this set of muffs on the older ones before.
 

Beek14

Petty Officer 1st Class
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Jul 5, 2008
Messages
218
Re: 25 hp Evinrude water pump ?

Well, I pulled the lower unit and ran the drill test. It would pump for a little bit, then stop. A little bit more, then stop. So I assume the pump is bad. Pulled the impeller housing apart and noticed that the bottom plate had some pretty good grooves worn into it. Put a kit in it with the plate, grommet, and impeller. Put the housing back together, and drill tested in the barrel again. This time it seemed to pump continuously. Rebolted up the lower unit, put the motor in the barrel, and fired it up. Water sprayed flawlessly. Success. Thanks for the input I was looking for guys.
 

05fxdxi

Cadet
Joined
Jul 30, 2012
Messages
7
Re: 25 hp Evinrude water pump ?

Hi,
I am brand new to forum and have a 1989 evinrude 25hp. It needs a new impellor(water pump) and I just bought a used manual for it. It calls for OMC gasket sealer and type " M " adhesive. What do people use as I have not been able to find either one? Thanks for responding.
 

samo_ott

Vice Admiral
Joined
Jun 18, 2006
Messages
5,125
Re: 25 hp Evinrude water pump ?

o5fxdxi, Start a new thread for a new engine and a different problem. That way others can search the problem in the future.
 
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