5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls help

67SeaSkiff

Cadet
Joined
Aug 18, 2010
Messages
8
Hi, I'm posting this in the Volvo forum as well as the OMC forum since my engine is the 94' 5.8L EFI with the OMC/Volvo SX outdrive. Mods please remove if inappropriate.

I hope you can help. I have a 1994 Four Winns Vista with 5.8L EFI OMC/Volvo SX outdrive. The engine has 700hrs on it and I keep it well maintained. I normally do all of my own maintenance but this one has me stumped. I have an intermittent problem that I can't seem to pattern with a series of events.

Last year we ran the boat about 30miles up river, stopped for gas, sat at the dock for 1/2hr and then proceeded up river cruising at about 3200rpm. Being paranoid as I am I always keep a close eye on my guages. After cruising for about 15 minutes, I noticed the tach needle fluttered up and down between 1000-5000 rpm completely erratically without the engine speed actually changing. Second later, the boat bogged down and wouldn't run any higher than 2000rpm. Stalling became more frequent until it wouldn't even idle more than 10 seconds or so. After a tow to the nearest marina I left the boat at their dock and called the "local boat guy" in this particularly small town. A couple days later he looked at, couldn't get the boat to act up and concluded that everything was ok and there was no charge since he didn't find anything.

I drove up in the truck and trailered it home. Once home i relaunched and used the boat for the rest of the season without the problem ever reoccurring. Fast forward = Winterized the boat. Dewinterized the boat this Spring and relaunched without any problems. We've the used boat about 6 times this summer with no problems. On the last time i used the boat I noticed the tach flutter about 500rpm (no engine speed change) just prior to reaching the marina on the run home. My next time out to the boat I started it up in its slip to give the batteries a little charge.

This is when the problem came back EXACTLY ONE YEAR from the first occurrence (I know this because it's ruined two Canada day long-weekends!). The boat idled for about 5 minutes with no problems and then died. I restarted the engine and it would die within about 10 seconds. I noticed when the engine would die that low pressure fuel pump would run for about 2 seconds after stalling. Thinking there was a faulty relay I threw a new one on hoping for a cheap fix. No change. After more starting and stalling I could hear the faintest arcing sound after the engine would stall with the key in the on position. Tick tick tick tick. Further inspection told me the tick appears to be coming from the coil. I took the coil lead wire off the dist. and I could hear the ticking through the end of the wire like a stethescope. Completely removing the wire didn't stop the arcing either. Even further inspection showed that my rmp guage bounces from 0 to about 500rpm completely in sync with the arcing sound. This is the point I stopped investigating and tried to salvage my long weekend by camping instead of boating!

After returning home from camping I went back to the boat I turned the key and it started right and idled in the slip for 20 minutes until I turned it off. No arcing sound, no fluttering rpm guage. Based on the periodic randomness of the problem, I feel like it's a failing ground or failing ignition component??? I don't want to leave the slip until I figure this problem out for fear of being left stranded out on the river. Please advise on any testing procedures or diagnosing tips. Also, fyi, I have downloaded ALL of the factory manuals that DonS has posted.
Please help!

Frustrated Four Winns
 

67SeaSkiff

Cadet
Joined
Aug 18, 2010
Messages
8
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

Can anyone suggest why/how the coil would continue arcing even though the engine is stalled (key in the on position)? And how is the coil linked to the tach?
 

ccsears1981

Seaman Apprentice
Joined
Jun 25, 2012
Messages
30
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

The coil should have a wire coming off that runs up to the tach. The coil should have a positive wire coming up from the starter selenoid that powers the coil. Just becuase the distributor lead wire is removed the coil is still getting power from the battery when you have the ignition switch on. It sounds like it could be the coil breaking down. You can run some simple tests with a light tester, place it on the same terminal the tach is on and if the light brightens with the tach needle then you know your surge is coming from the coil you could also do a spark test to check spark going to the plugs. It might just be less of a headache to get a new coil for about 15 to 20 bucks bucks and put it on and see if the problem is gone. If you have never changed the coil before being that its a 94 model might be due.
 

67SeaSkiff

Cadet
Joined
Aug 18, 2010
Messages
8
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

Thanks for your info. This coil isn't like others I've seen on a SBC. It has a plug connector and small resistor. I'll try to get a tester into the backside of the plug in and try that.
 

ccsears1981

Seaman Apprentice
Joined
Jun 25, 2012
Messages
30
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

Let me know if you have throttle body of multi-port injection and if you have 1, 2 or 3 ECU set up I can get you a wiring diagram that maight help you out. Also if you need any other info from a repair manual. I have access to this stuff online at no cost.
 

67SeaSkiff

Cadet
Joined
Aug 18, 2010
Messages
8
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

It's a Multi-port injection system for sure. I'm honestly not sure on the ECU set up though. I've downloaded the factory manuals that were posted on here somewhere else I took a good look through last night. I plan on heading back to the boat tonight and waiting for dark to see I can get the problem to occur again and hopefully SEE the arcing in the dark. From there it should be pretty straightforward. Either way I'll report back with findings to close out the thread.

In catalogue pictures the marine coils appear to be the same as automotive. Is there a difference? I know I won't be able to get a marine here my town over the weekend.
Thanks again
 

ccsears1981

Seaman Apprentice
Joined
Jun 25, 2012
Messages
30
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

Should be the same just make sure if you need a 1.5 or 3 ohm. Advance auto and Napa might have a cross reference manual to help you out. The ones in my area do.
 

Boater_4_life

Recruit
Joined
Jul 9, 2012
Messages
1
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

It's a Multi-port injection system for sure. I'm honestly not sure on the ECU set up though. I've downloaded the factory manuals that were posted on here somewhere else I took a good look through last night. I plan on heading back to the boat tonight and waiting for dark to see I can get the problem to occur again and hopefully SEE the arcing in the dark. From there it should be pretty straightforward. Either way I'll report back with findings to close out the thread.

In catalogue pictures the marine coils appear to be the same as automotive. Is there a difference? I know I won't be able to get a marine here my town over the weekend.
Thanks again


Have you made any headway with this issue? I am having the exact same issue with my 1994 FourWinns with the 5.8L EFI.
 

subcrx

Petty Officer 2nd Class
Joined
Sep 3, 2007
Messages
197
Re: 5.8L EFI stalling intermittently. Possibly arcing coil causing tach to jump? Pls

I would try a new cap and rotor. It may be jumping spark to another cylinder.
 
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