59 Evinrude lark

Tdawson77

Cadet
Joined
Aug 19, 2020
Messages
9
Just recently purchased a 14ft fiberglass boat with a 59 Evinrude lark 35hp motor, motor seems to run pretty good the only problem is it is popping out of gear at throttle. Know this to typically be the clutch dog. I'm looking for some manuals to get the lower unit off and apart so I can fix the problem.
 

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oldboat1

Fleet Admiral
Joined
Apr 3, 2002
Messages
9,612
Could be the clutch dog. Could be incorrect assembly of the shift rod when reattaching lower unit. Check eBay for a service manual. Buy a parts manual if one is available while continuing to look for a service manual. Use oem, not aftermarket if you can help it.
 

Tdawson77

Cadet
Joined
Aug 19, 2020
Messages
9
Have attempted a search for manuals and many show up, would like a little more specifics so I know I get the right one.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,397
OK from memory, so bear with me. The shift lever connects to a roughly triangle bellcrank with two shift rods, and a detent with a spring (for neutral) in the center. There is a scribed mark either side of the center. Gears should engage when those scribes align with the spring. That is the proper adjustment, if all the gearcase components are good.

In the gearcase, there are two thrust washers. they can get worn. Replacements were cheap. Not sure now. In addition, the shift dog can have it's "ears" rounded off, as well as a round off of the gear-to-dog area.. All cause a gear to slip.

Most of those gearcases have symmetrical gears and shift dog. You can use either gear for forward, and either side of the dog. Try to pick out the best gear and dog ear surfaces for forward. Also, the shift cradle can get worn. It is a soft piece of metal that slides the shift dog back and front to engage the gears. They were cheap to replace.

On my '58 fat fifty, the shiftdog and gears were worn, I could only get forward or reverse, but not both. That bellcrank adjustment (all the way forward) gave me a solid forward and neutral. Just make sure you approach the beach or dock slowly, and save room for drifting.
 

Tdawson77

Cadet
Joined
Aug 19, 2020
Messages
9
Still no luck on a service manual, having trouble getting lower unit off. Any guidance gurus
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Yep,you need a manual. You haven't removed the big bolt from the rear,have you? Need to remove the rear midsection cover to access it.
And the shift rod connector.
i boats sells manuals, and they are not as bad as some would have you believe
 
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