7.4 Bravo refuses to start

archdiver

Recruit
Joined
Jun 30, 2004
Messages
1
Hello, this is my first post here and I wish to share a problem I have starting my boat engine, with hopes for helpful suggestions.<br /><br />I have a single 1991 Mercruiser 7.4L Bravo I/O with 670 hrs., electronic ignition, Quadra-jet carb, raw water cooled, installed in a SeaRay Weekender 250. The mechanicals have been rigorously maintained by me for the past 8 seasons, using only OEM parts.<br /><br />Last weekend, the engine took in seawater from the exhaust outlet pipes while backing down in a following sea. I had removed the exhaust shutters the prior season and did not replace them per a local mechanics recommendation.<br /><br />After pulling all the plugs I blew excess water by cranking the engine till dry and injected storage seal into each cylinder. When I removed the 3" riser blocks, I discovered that water had also seeped into the dry ports (both sides of block) between the gasket and manifold due to surface errosion. It was necessary to replace both manifolds, 3" riserblock kits and all gaskets. The riser heads are stainless and were in perfect condition. During reassembly, I also installed new exhaust shutter valves, new distributor cap and rotor, new AC plugs, bought two new group 27 batteries and cleaned all electrical contacts. The cables were new in 2002.<br /><br />For the past two days, I have tried to restart the engine but only get a moderately slow cranking. There is a weak spark from the plug cables when tested against ground, a strong spark when testing the coil lead and gas is getting to the spark plugs, evidenced when removed. I am stumped along with two mechanics I have spoken with. <br /><br />It stinks being dead in the water at my marina during a week of vacation and cruise plans cancelled. Any ideas . . . please? :confused:
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Re: 7.4 Bravo refuses to start

'Diver,<br /><br />Welcome to the growing family at iBoats.<br /><br />I'd start by doing a 'voltage drop' test. Get a multimeter and friend (he'll be the one on the key). measure from the negative of the battery (actually on the post, not the terminal) to the starter frame. Then get friend to crank the engine. You should see only a very small voltage, nothing more than 0.2V. If you see more, like a couple of volts, move the meter lead on the battery to the terminal, try again. Use this process to find where the power's going. If it's all ok on the negative side, then start on the positive side, Battery + post to the post on the starter motor. Again you're looking for a very low reading. High readings point to a 'resitance' in the circuit.<br /><br />Chris............
 

sculbert

Petty Officer 2nd Class
Joined
May 22, 2004
Messages
160
Re: 7.4 Bravo refuses to start

Sounds to me like you have a bad distributor cap or rotor button. If you have strong spark form the coil and not at the plu wire you have something strange going on there. the path from the coil to the plug wire is just a little longer trail through the coil. Run a ohm test on your plug wires and make sure they aren't bad. I didn't here you say you replaced the wires. <br /><br />good luck
 
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