9.8 stalls when putting in gear.

Bearcamp

Petty Officer 1st Class
Joined
May 21, 2003
Messages
341
Now my other Mercury 9.8 starts right up fine and idles along. But when you put it in gear and try to throttle it up,,,,,,,,,,It stalls. I did replace the fuel pump and when you pump the primmer bulb, it still don't work. I did have the carb apart to install the venturi. But that's just dropping the bowl and removing the high speed jet. I should've checked the needle and seat. Am I on the right track. Is it possible that no fuel is getting into the bowl but will start when I choke it. Does start a little hard.
 

Elmer Fudge

Lieutenant Commander
Joined
Aug 25, 2003
Messages
1,881
Re: 9.8 stalls when putting in gear.

Make sure that the primer bulb is not faulty, also check the vent on the fuel tank.<br />you are on track about the needle, that is normally one of the sources of many motors stalling out.
 

Bearcamp

Petty Officer 1st Class
Joined
May 21, 2003
Messages
341
Re: 9.8 stalls when putting in gear.

I used the same primer bulb and tank to run my other 9.8 and it worked fine.
 

dajohnson53

Lieutenant Commander
Joined
Apr 28, 2004
Messages
1,627
Re: 9.8 stalls when putting in gear.

Here's what I did to my rough running 9.8. It's probably older than yours ('74), but I'd guess it's about the same in terms of complexity. I am NO mechanic, but this stuff was all do-able for me (with shop manuals and occasional pointers from folks here). It was actually fun, time effective and cheap.<br /><br />Changed plugs to what were spec'd. Previous owner had a gapped plug, specs call for gapless. Differnce? couldn't really tell.<br /><br />Inspected and cleaned fuel pick-up in tank and fuel screen on carb/fuel pump. No apparent issues here.<br /><br />Inspected all fuel lines, connections, bulb, etc. Everything fairly new, no defects.<br /><br />Removed, dismantled, soaked, cleaned and blew out carb (with factory and seloc manuals to guide). Could see no obvious problems with gunk, float or valves. Used fuel pump re-build kit and carb. gasket kit - about $10 each. Didn't use full carb rebuild kit ~$60 because of the expense and the float and valves, etc. all seemed to be in good shape, looked w/ magnifier.<br /><br />Disappointed with results of above, I then discovered bad spark. Bought $10 spark tester. Discovered it was a bad coil - replaced. I'd say that this was the biggest improvement! DUH!<br /><br />Repaired with JB Weld, but then replaced, two plastic parts I broke in the process (carb venturi and carb gasline fitting). JB weld seemed to work just fine, but I decided to order the cheap parts when I had to order the coil above.<br /><br />Engine definitely idles in neutral and gear better than before. Runs up to mid-range in barrel very well. Hope to fully water test this weekend.<br /><br />All to say, it's easy to do all this stuff, and to recommend testing your spark before you get into the more time consuming stuff! I probably would have stopped there, but then again, wouldn't have learned all the other stuff.
 
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