'90 Johnson ignition problem?

tacoma_2002

Cadet
Joined
Jan 24, 2012
Messages
11
I have a 20hp Johnson CRESB (1990) that I've had for about the past 10 years. Ive recently experienced some weird issues with it.

It funs fine at idle, mid throttle and WOT....until you idle the engine for lets say 5 minutes or so. Then when I try and open it back up it seems like it hits a sort of 'rev-limiter' and shakes wildly..almost if the fire has been cut off and then back on...off then back on....etc. Imagine you have your engine running out of water with 'ears' on. The sound it makes when you rev it up past half throttle and idle it back down quickly...the wah-dah-dah-dah (lol i know) sound it makes as it winds down...that the only thing I can make this thing do after it idles for a bit, in water.

Carb is clean and I installed a new fuel pump last season. It has ran fine up until the last couple of outtings. The butterfly is perfectly level at WOT and I just replaced the primer bulb and have put 3 different types of plugs in it (L77, NGK, and Gapless Champion) with no different results. I'm getting a good spark on both cylinders out of the water at all RPM's but I have not yet tested them when the problem occurs (mainly because it's at the most inconvenient times :D )

I can play with the throttle a bit (choke does not help this matter), cycling from idle to WOT, I can finally make it open back up and run WOT. I can idle it for...lets say a minute or two....with no ill effects. Its just the 'extended' idle time that it wont open back up.

I've ran engines that have fouled a plug on one cylinder and ones that have had stopped up jets, however, this is not the effect I'm getting so I'm lead to believe it is a Ignition problem elseware. Sorry if this has been covered but I searched for the past couple hours with no luck...

Thanks in advance!

-Andrew
 
Joined
Feb 17, 2012
Messages
2,906
Re: '90 Johnson ignition problem?

does the tell tale have a good stream coming out of it at idle and what rpm is it cutting out at. Also does the alarm bleep when you first turn the key?
 

tacoma_2002

Cadet
Joined
Jan 24, 2012
Messages
11
Re: '90 Johnson ignition problem?

It does have a strong stream at idle as well as all speed range. It cuts out when trying to go from 1000/1250rpm up. It is a pull start/tiller engine, so no key, no beep.
 

kodibass

Master Chief Petty Officer
Joined
Apr 10, 2010
Messages
865
Re: '90 Johnson ignition problem?

Check your needle & seat & float level adjustment sounds to me like you are loading the plugs up at extended idle, then you burn them back clean and it starts to run better,
 
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