92 Evinrude 115 dies at WOT

petere1144

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I have an 1992 evinrude 115 that when ran on the below deck tank dies out after a few minutes at WOT, it is fine at no wake speeds, and runs fine at WOT on a portable tank, my guess is the fuel line? It is black and seems to be cracking so I think it will have to be replaced either way. Any other possible culprits?
 

Joe Reeves

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Yes, something else is possible as follows... BUT... do replace that cracked fuel line.

********************
(Fuel Anti Siphon Valve)
(J. Reeves)

Many of the later OMC V/6 engines incorporate a fuel restriction warning via a vacuum device attached to the powerhead. If the engine overheats, or if you have a fuel restriction, the warning is the same.... a steady constant beep.

NOTE... Only the V/6 & V/8 engines have the above "Fuel Restriction Warning". The warning horn will not sound on the other models.

The fact that a engine is not overheating, but the warning horn sounds off with a constant steady beep, and that the rpms drop drastically would indicate that the engine is starving for fuel due to a fuel restriction. Check the built in fuel tank where the rubber fuel line attaches to the tank fitting. That fitting is in all probability a "Anti Siphon" valve which is notorious for sticking in a semi closed position. It will be aluminum, about 2" long, and the insides of it will consist of a spring, a ball, and a ball seat. If this valve exists, remove it, knock out those inner components which will convert it to a straight through fitting, then re-install it. Hopefully that cures the problem.

The above procedure will cure a restriction problem with the anti siphon valve as stated. BUT, it may also allow fuel to drain backwards to the fuel tank when the engine is not running (siphoning backwards) due to the fact that the carburetors/fuel pump etc are higher than the fuel tank. This condition is not an absolute as the valves in the fuel primer bulb usually prevent this backwards siphoning problem. However.... if this does take place, the cure would be to install a new anti siphon valve.

NOTE: There has been cases when the output valve in the fuel primer bulb would come apart, and the inner portion of the valve would actually reverse itself and be drawn back into the primer bulb's output valve body. This in effect would create a shut off valve and result in a fuel restriction. If this is the case, you should be able to feel something laying in the bottom of the primer bulb when held horizontally.
********************
 

Joe Reeves

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In my above reply..................

NOTE... Only the V/6 & V/8 engines have the above "Fuel Restriction Warning". The warning horn will not sound on the other models.
 

petere1144

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My apologies, must have missed that. The primer ball is also flat when it dies if that adds to anything?
 

racerone

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If the primer bulb goes flat there is a blockage preventing fuel coming out of the tank.----Or a problem with venting of the tank.----Fuel pump appears to be in good condition if it pulls the bulb flat.
 

petere1144

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Replaced fuel line and ASV, problem still persists, the ball wasn't flat on this new hose but it died after a few minutes WO
 

Daviet

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You confirmed it runs properly on a portable tank. That would indicate you have a blockage or restriction in the fuel line from the tank to the engine, or a blockage or restriction in the pickup tube in the tank. You could also have a blockage or restriction in the vent hose for the inboard tank, try opening the filler cap for the tank and see if runs properly.
 

Joe Reeves

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Replaced fuel line and ASV, problem still persists, the ball wasn't flat on this new hose but it died after a few minutes WO

You miss a lot don't you? We've actually spelled it out for you... and you completely ignore the cure.
 

oldboat1

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Apr 3, 2002
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Alternatively, you may be sucking up some water from the built in tank when running wide open. Water sloshes around in the bottom of the tank until the hull tilts and the pick up tube finds water. Pump some fuel into a glass jar and let it settle out. Look for water at the bottom.
 

petere1144

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What did I ignore that you said to do Joe? I replaced the anti siphon valve with a straight through fitting and replaced the line. You suggested replacing the valve and I did. Running with the gas cap open seems to prolong the running time, but it still dies eventually.
 
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