96 Mariner Magnum 3, 150hp: Quick Help

will941s

Chief Petty Officer
Joined
Oct 1, 2007
Messages
540
I have a 1996 Mariner Magnum 3 outboard, 0G383790, 150hp outboard. I did a compression test, and plan to replace the water pump this week. All 6 cylinders were 110 psi even. Heres the following issues:

#1: Kinda rough idle, and VERY hard to start after it sits for a little while. Heres what I noticed. On the Fuel Pump, there is some gas/oil mix on the outer plate, and the vac hose running to the outer plate don't seem to be seated well, as well as some gas oil mix dripping from the "dry" side of the outer plate gasket. If im correct, gas should not be in this section of the assembly right? It should be flowing through the middle only right? If so then I guess I need to replace the gaskets and diaphrams, and maybe that will correct that issue?

#2: Motor don't pee well, sometimes won't pee at idle, but ALOT of steam comes out the pee hole. Motor feels hot, pees like a race horse at full throttle. Alarm has never gone off and it does beep when the key is turned on. I assume the t-stats are opening due to the amount of steam, so should I just replace the impellar, or do the impellar and poppet valves? I just got it, everything seems well...runs very well pushes a 19' Keywest at 60mph. I just need to correct these issues. What else should I look for?

Also, when I drop the lower unit, do I need to disconnect the shift shaft somewhere first, or does it just slids part when the lower unit is removed?

THANKS IN ADVANCE!!
 

will941s

Chief Petty Officer
Joined
Oct 1, 2007
Messages
540
Re: 96 Mariner Magnum 3, 150hp: Quick Help

BUMP...thanks for the overwhelming responses so far, really need some advice here guys.
 

ufm82

Master Chief Petty Officer
Joined
Jul 29, 2003
Messages
827
I'm surprised

I'm surprised

People here are normally very fast to respond.

1) My 150 is EFI so i can't say from experience but gas/oil anywhere but IN the fuel system is not correct. You may have the fix with the gaskets/rebuild deal. As for the rough idle my 150 doesn't sound like a sewing machine. Do you have spark everywhere at idle?

2) If you just got the engine and don't know the service history t-stats, poppet and a water pump kit will be the best $150 you can spend on it. Plus they are all relatively simple to do. Shouldn't take more than a couple of hours and you'll gain the confidence that the cooling system is good to go as well.
 

will941s

Chief Petty Officer
Joined
Oct 1, 2007
Messages
540
Re: 96 Mariner Magnum 3, 150hp: Quick Help

Thanks, I do have good spark all the way through, and that led me to believe it was the FP. Hopefully my parts will be here soon and I can get a look at it. It runs well, just takes alot to start it first thing, and if it sits. I also ordered a water pump kit and a poppet valve kit so hopefully that will cool the motor down. FP is wet though, the face plate is sopping with gas/oil. Does the lower unit just disconnect from the shift shaft when you drop it, or do I need to disconnect something manually?

Have to say though, I had a 150hp Yamaha once, it was quick....but this Mariner beats that motor in every aspect of running. My Garmin showed the KeyWest 1900 running 62mph at one point @ 5100 rpm's. It actually blew my sunglasses off my face. Friend of mine has a 19' SeaPro with a 96' Yamaha 150hp Saltwater edition motor, and gps shows it running at around 50-55mph @ 5400 rpm's, it's only about 100 pounds heavier. It's a AWESOME motor so far.
 
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