Re: Advice, '98 Merc Mountaineer
Does it still run ? If so it may be savable as long as there is not too much metal in the oil pan, I'm sure it needs all 3 chains replaced plus the jackshaft chain no doubt all the early design plastic guides and tensioners are all broken and junk.
I have heard the average repair cost for this is around 2500 US Dollars. Cloyes a quality manufacturer of timing chains is hawking an entire kit and I guess you can get it for about $250 on ebay or about $500 retail I think all the parts from Ford will cost ya about $300. I would not use any china or no names parts in it. Special tools are needed to hold and time the cams and cost about $1-200.
If your motor does not run it is possible it has crashed the pistons into the vales thus bending the valves and ensuring your engine is junk in which case you junk it and get another. I woudl only do the 2005+ Mustang 4.0 which fits fine, is readily available with low/good miles for reasonable prices $500-700 and has much better designed timing chain guides and tensioners.
As for as the tensioners themselves being bad, sure I'm sure their junk as well but the real problem is the broken plastic tensioner arms the hydraulic tensioners pushes on in addition to other broken plastic guides in there.
Sorry to hear about your misfortune with this truck I wouldnt wish these problems on my worst enemy. I love Ford products its all we drive but IMO this 4.0 SOHC is probably the worst engine they ever produced. It was a good motor before Ford fitted it with the ridiculous overhead cams, I guess this is what happens when you cobble overhead cams onto what amounts to a bored and stroked 1975 Pinto V6. :facepalm:
Big props to the old 5.0 V8. I have 206k on my great running/driving fully loaded 99 AWD and beside minor wear items this this truck is all original and solid as a rock and a real tank I must say. Wife loves it and being that it has heated seats and remote start it is a preferred ride for me.
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Good luck man.