Alternator rectifier fried

cmckenna

Recruit
Joined
Jul 16, 2002
Messages
4
Took my boat out this past Saturday (Maxum 1800SR, Mercruiser 3.0l) and it as running great. Spent a few hours spinning around and stopped several times so the kids could swim. Had no problems restarting while on the water.

After a few hours it was time to pack it in and we went back to the dock and shut down. After backing the trailer in, went to start the boat and got nothing. I had lost all electrical power.

Spent Sunday diagnosing and found that I had blown the 90 amp fuse between the battery cable on the starter and the rest of the electrical system. I got out my meter and started testing and found that I had a dead short from that fuse out to the electrical system. Eventually traced it back to the alternator. I disconnected it and sure enough, the short was gone.

Sent alternator to the shop that rebuilds them and got a call from them that the rectifier was fried. So here is the question...

What could have happened that could have so violently taken out the rectifier on the alternator. I have made no modifications to the boat cosmetically, mechanically or electrically and I have it professionally serviced every season. I am worried that I am going to put the new alternator in and the same thing is going to happen. I have had zero issues with this boat in 7 years.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: Alternator rectifier fried

That is just how electrical parts fail sometimes. Even fuses blow for no reason. Replace them an no more problems.
 

HT32BSX115

Supreme Mariner
Joined
Dec 8, 2005
Messages
10,083
Re: Alternator rectifier fried

Howdy,


Well, silicon rectifiers are rated at a MAX "PIV" (Peak Inverse Voltage) and they're solid-state devices. So if you have a rectifier that maybe was defective (in that the actual PIV wasn't high enough for the actual inverse voltage encountered in the application then it could possibly short out.


Sometimes they they just open up and quit working altogether. This can be due to temperature or excessive current or voltage.

Another thing that you may have control of is the engine block and other system ground points.


If you get a bad connection at any of the grounding points, it can fool the voltage regulator into putting out too much current.

Excessive current can sometimes cause excessive voltage output from the alternator depending on where the poor ground is.

When you put the new alternator on, make absolutely sure that all the grounds are clean and tight.


Regards,


Rick
 

cmckenna

Recruit
Joined
Jul 16, 2002
Messages
4
Re: Alternator rectifier fried

Rick and Don, thanks for the input, I appreciate it.

P.S. to Rick, 73

Chris - KB1SLN
 
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