Re: Anyone ever build a plywood boat?
I was in high school and decided to build a boat since I couldn't afford to buy one thought that building my own was the way to go. 14' seemed like the right length for the 18 hp Rude I owned at the time. In short, I made it so sturdy that it almost sank when I finally launched it and the Rude could hardly plane it out with just me in it.
My biggest problem was lack of proper tooling. The challenge was the keel area forward where the V is formed. You have to shape the wood properly (router would help, table saws, high volume sanding machine for starters), have clamps (a dozen or so) to hold it in place while the glue is drying and while inserting the brass screws.
I had no commercial plans so I had to guess at the rib shape; plans surely would have helped that part....especially if you had a pattern in the plans......walla!
As it turned out, I chopped off the bow and it came out a 12' boat with a john boat looking bow.
One thing I could never figure out. On a vee bow, installing the first side at the keel seemed pretty straight forward.....with proper tooling. Never could figure out how to get the other side on....no place to grab to hold it.
Oh yeah, and a steamer would help too.
Would I do it again? No. Wood requires just too much upkeep and you can't get sophistocated hull shapes with it like you can with glass.
HTH
Mark