Battery Replacement

POINTER94

Vice Admiral
Joined
Oct 12, 2003
Messages
5,031
I have a 25 foot cruisers with a 5.7l Mercruiser. I bought last year and I am going through it and replacing that which isn't right. I have a twin battery system and I am going to replace both batteries.<br /><br />Should I get one starting and one deep cell, two starting, two deep cell, traditional or gel cells? I have asked 5-6 different people and got 5-6 different answers. Brand names would be appreciated.<br /><br />Thanks in advance!
 

18rabbit

Captain
Joined
Nov 14, 2003
Messages
3,202
Re: Battery Replacement

I don’t know. Maybe there is something useful in this…<br /><br />Presuming one battery to start the engine, and one to operate the electronics. In that case there is nothing to think about; one starting battery, one deep cycle battery. If anyone tells you different, walk away. Here’s why:<br /><br />You will want a true deep cycle to operate the electronics, not a dual use starting/deep cycle. The true deep cycle has thicker plates internally, and it can be used for starting in a pinch but they do not like to repeatedly dump the big amps in one quick chunk that a starting battery, with thinner plates is designed to do. If you really want to optimize battery-to-buck, you can use a pair of 6-volt deep cycle batteries (industrial or golf cart), wired in series for 12-volts. Also no problem using a pair of those 6-volt deep cycle batteries for the starting system. The 6-volt’ers are ok with dumping the big amps.<br /><br />Suggestion: keep both batteries the same type, wet/wet, AGM/AGM or gel/gel. If you use a ‘wet’ battery for starting, then use wet batteries for the electronics. This makes charging and maintaining a lot easier since they both use the same charging profile. Regardless of type, to maximize your battery’s life, you should use a 3-stage charger that utilizes a bulk/acceptance/float charging scheme. Wet batteries cost less and you have the advantage of being able to ‘equalize’ the cells, should you choose to do so, at a higher voltage than is possible with gel or AGM batteries.<br /><br />As far as brand names, it will depend on your demands on the battery. Little demand, cheap battery. Big demand, not cheap battery. The deeper the discharge beyond about 10% of the rated A/hr, the less cycles you will get from the battery. One thing that is true with batteries in general, is you get a disproportionably bigger bang for your buck with the more buck you put out. This is especially true with the deep cycle batteries. A $100 battery may recycle 700 times to 50% capacity. A $200 battery may recycle 2100 times to 50% capacity or 1600 times to 80% capacity.<br /><br />Brand names: probably the ‘best’ deep cycle battery you can buy is the Concorde. It was designed for use in the military’s stealth aircraft. It also sees a lot of use in home solar systems, where a lot of regular, daily deep, deep cycling is expected. Next to that is the Surrette (a.k.a. Rolls in America). It is a great battery. They retail for about ¼ list price, but still cost more than most other batteries. The Deka made by East Penn Mfg. is a kick-butt critter. It is a high discharge AGM battery.<br /><br />For a starting battery, middle of the road is a good place to be. If you keep the engine maintained, you reduce how ‘deep’ the starting battery needs to go to get things done. They do not like to go down far at all. Exide batteries are very common as a marine starting battery, and affordable. Actually, compared to the cost of a deep cycle battery, any starting battery seems affordable. :) <br /><br />In this case, size does matter. The discharge profile affects the available capacity. The faster you discharge, the less your battery is willing to give up, or the less capacity the battery can offer. If you have a big demand over a short period of time, you get less capacity. This means the juice you sucked out of the battery was a bigger percentage of the now (reduced) capacity, which means your battery went down deeper, which means you get less cycles out of the battery…which means less battery life. Except for high-end batteries, deep cycle batteries should not be discharged below 50% of their rated capacity. Concorde and Surrette/Rolls (and a few others) can go down to 80%. Whatever is on your boat put the same group size (or 1 size bigger) back, unless you know there was a problem that requires changing a bigger battery. There will be no harm in bumping up the deep cycle. You can only benefit, up to the point where you are trying to install a 4000-lb battery. :) If you have a group 24, bump to a group 27. If group 27, go to group 31. Depending on how you use your cruiser, you may be a candidate for a group 4D deep cycle house battery.<br /><br />My current project involves two 24-volt systems. I do not like the gel battery’s deep cycling/charging profile, and AGM doesn’t equalized like a wet so all batteries are wet. Eight 350 a/hr Deka’s came out. The starting system will be a pair of Exide group 31’s. I would like to use group 4D’s but weight in the new location is an issue. The house system is four Surrette 6-volt industrial batteries, equivalent to 16L’s. The group 31’s are considered bare minimum to turn over a cat diesel, but I have the ability to bridge the two systems to allow using all those 6-volt’er as a giant starting battery too, if ever needed. You should install such a switch, too. You never want to bridge the two systems unless it is needed to start the engine(s). Never bridge the batteries for charging.<br /><br />If you end up with wet batteries, there is something called a hydo-cap that you can put on them. All batteries, especially wet cells, off gas. They change H2O into H and O2. That gas escapes through the cap vents. What a hydro-cap does is put the two gasses back together and water drips back into the battery. They are designed to drastically reduce the fluid loss from batteries. I have not used the hydro-caps, but the technical folks at Surrette highly recommended them to me. They are not cheap. Different manufacturers make these caps under varying names.<br /><br />(EDIT: This is such an excellent explanation for dual battery selection that I am going to move it to FAQ with minor editing, where it will be permanently available to all members. Thanks for your contribution, Rabbit! JB)
 

Uncle Dave

Petty Officer 1st Class
Joined
Jun 10, 2003
Messages
240
Re: Battery Replacement

Thanks Rabbit,<br /><br />Your informative post on batteries is why so many follow these post on this board. Your time to write is appreciated.<br /><br />Fitz.
 

POINTER94

Vice Admiral
Joined
Oct 12, 2003
Messages
5,031
Re: Battery Replacement

Thanks a bunch 18rabbit.<br /><br />I am going to suggest that they include your response in the FAQ's. Fantastic answer!!!<br /><br />Doug
 

diamonddave

Seaman
Joined
Sep 1, 2002
Messages
57
Re: Battery Replacement

Great answer, very informative. I am in the same position, re-batterying a 1976 30' Pacemaker with twin 318's. My question is once I have selected batteries, how do I charge them, can I connect the starting bank to be charged from one engine but start both, then have the second engine charge house bank. The way I see it this would allow me to keep both banks totally separate, but still parallel them if required. Second part to question, re chargers, I know that I should use a smart charger but don't want to lay out the $ for one, can I not use a charger, but rely one alternators to keep batteries full. <br /><br />Regards
 

Elmer Fudge

Lieutenant Commander
Joined
Aug 25, 2003
Messages
1,881
Re: Battery Replacement

Hi Rabbit, the dept and clarity in your post is excellent and very informative. A great post,imo. :cool:
 

Solittle

Fleet Admiral
Joined
Apr 28, 2002
Messages
7,518
Re: Battery Replacement

Great write-up. There is nothing I can add to it except try to estimate what you are going to do and purchase to that need. For example if you plan on going out for several days, have an AC, lots of electronics you will need one type of set-up. On the other habd if you go out for the day and don't heve a lot of electrical toys you can back off a bit on the set-up saving cost and weight.<br /><br />No matter what you get - take care of it. Many times we go to the boat ramp and there is Mom, Dad, the kids, the coolers, fishing gear and Dad hits the key and gets a click.
 

cobra 3.0

Lieutenant Commander
Joined
Jul 31, 2003
Messages
1,797
Re: Battery Replacement

I never gave batteries much thought...until now! Mind you I don't have any super complicated setups in my little boat either. I use a very large Delco Marine/RV deep cycle which still has 720 CA/550 CCA to turn over my little inboard 3.0. I never had any problems yet, but my demand for battery power is low compared to your setups.<br /><br />I put it on the charger at least once every 3 months to keep it fully charged over the winter.
 

airman

Petty Officer 1st Class
Joined
Aug 9, 2003
Messages
332
Re: Battery Replacement

DiamondDave - I have a 36' Trojan w/twin 400's set up exactly as you describe. One engine charges the starting bank (a single group 27 truck battery) and the other charges the house bank. I can connect the banks either with a small switch (in case an alternator dies) or with a solenoid to parallel both banks for starting. I would not consider using a cheap charger as you suggest. If you want to save $, buy a small smart charger and just be prepared for the fact that it will take a very long time if the batteries are low. I have a TrueCharge 40 but I would take a TC10 over any cheap charger. The TC40 takes such good care of the batteries I beleive it will easily pay for itself. Using the alternators won't give you a proper charge unless you run your engines for hours on end. The last few percent of charge go in very slowly. Better to save $ (and weight) by getting a smaller battery bank and using it properly than by using hundreds of pounds of lead to make up for a cheap charging system, IMHO. Remember that if you are away from the dock for more than a few days, the weak point is usually the charging system, not the batteries. If you can't recharge quickly, it doesn't matter how many batteries you have on board, they're all dead. Always lots of opinions on this subject but that's my experience. On my first cruise, I found out that even tough I had lots of batteries, I couldn't charge them quickly enough to keep up with the demand of the fridge. I would have been better off with a small battery bank and a big alternator than the other way around.
 
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