Bypass surgery! Help needed with oil-injection problem please

MagicNumber

Cadet
Joined
Oct 13, 2007
Messages
7
I have a 1987 Mariner 75hp Oil injected motor that I have owned since the first of the year. #0B166808

The motor is super clean under the cowling and the injection has worked great until this past weekend. I had the horn sound and shut her down. The horn sounds constantly with the key on and the motor running or not.

I checked the oil in tank and it was almost full.
I checked the power head temp and it was warm to the touch, certainly not overheated (we were pulling a tube) I also have a good stream of water.

Trolled back to the dock.

So far I have pulled the line that feeds oil to the fuel pump from the oil pump and there is no oil comming out when I run the motor on a 50:1 mix that I am feeding straight into the fuel pump.

Manual suggests looking for a clogged screen in tank so tonight I will drain tank and look at the lines from tank to pump for obstructions etc...

My question is - If I decide to bypass the oil pump what is the proper way to do so regarding:

1. The oil pump - should I just leave the feed line on and the oil tank and then cap off the line to the fule pump.

2. The fuel pump. Would you just run the existing gas line from the fuel tank into the fuel pump and plug the oil feed line that goes into the pump with a cap.

3. The horn - I found the two wires leaving the oil tank. Do you just disconnect them and tape them off? Will that stop the horn?

4. Should you actually pull the pump off the engine and remove the worm shaft that goes into the engine and reinstall the pump to prevent any damage to the engine from not using the pump?

I have searched for the topic and found many posts but I did not find any that specifically addressed what I am asking above. Any help is appreciated even if it is a reference to a previous post. **Edit - I think what I am trying to say is that some of the posts just say "cap offf the lines and premix the gas" others say " you must buy an expensive kit from Mercury to bypass" **

FYI - in case the pump itself is bad I priced a replacement and it is $226.50 :eek: Gulp! So as much as I would like to keep it if there is no clog in the tank or a bad line then I woud like to know how to properly bypass the oil injection system as to not harm the motor.

Thank you in advance!

~GOD BLESS~

john
 

j_martin

Admiral
Joined
Sep 22, 2006
Messages
7,474
Re: Bypass surgery! Help needed with oil-injection problem please

Does that have 2 tanks, one in the boat, and one on the engine, or just the one on the engine?

No oil from the pump, if there's any available, is a bad sign.

If you pull the pump, there may be a bushing in the engine that could fall into the works. I don't know about the 75. on a V6 there is. For a V6 there is a block off plug available. It holds that bushing in place harmlessly.

I suspect the drive gear is sheared on yours, in which case it would cause no harm to just leave the pump in place.

I'd remove the oil T and route the fuel line directly from the bayonet female to the fuel pump. Remove any tanks and alarm modules connected to them.

Mix yer fuel, and yer home free.

hope it helps
John
 

MagicNumber

Cadet
Joined
Oct 13, 2007
Messages
7
Thank you!

Thank you!

Thank you for the reply. The boat has only one oil tank mounted directly on the engine.

I did not have a chance last night to check for blockage in the tank so I will try tonight. If still no oil coming from pump then I'll do as you advised.

Again I appreciate the response!

~GOD BLESS~

john
 
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