Thanks for the responses. It's a freshwater boat, always has been(wife's dad bought it new). Only has 127 hours on it. I really didn't think the circ pump would be an issue, but for the price of gaskets it was nice to actually look at the impeller. To answer some of the questions, it has never had a raw water impeller melt, the one it now is from last year, but still looks new. I have put muffs on it with the impeller housing open, and water comes out. I have taken the incoming hose off of the tstat housing and ran water backwards-good flow out the impeller housing. I've had the risers off recently(flapper replacement), and they weren't stopped up. One thing that I haven't done yet is to pull the incoming water hose with the boat in the water to see the output of the raw water portion of it. I'm going to change the tstat while it's apart(it is original) and then do the raw water test.At this point, I'm thinking it may be sucking air in the lower unit(it hasn't overheated when on the muffs and has good flow, just like the picture above). Thanks again for the guidance.