Re: changing upper drive gears from 1:65 to 1:98 or 1:50
could always use my old 165 gear set, still cheaper than buying parts or an Sei.
you'll still have to R&R two races, top and bottom of the driven gear shaft. + you will still have to shim it...
i was talking to the marine tech (at my local dealer) the other day & he ask me if i knew why you had to shim. i didn't of course. but anyways, he stated it's because they (mercriuiser) can't produce the housings exactly the same every time, hence the need to shim gears and brgs to get them just right for ea. case....
anyways, it's not just the expense of the parts to me, it's the having the right tools to do the job also. these tools are special mercuriser only tools that are quite expensive.
http://www.iboats.com/Drive-Gear-Sh...7940989--**********.555814785--view_id.271232 (and them ain't even real mercruiser tools, they're copies) + even the necessary hand tools are expensive and not in your average tool box. like having a dial indicator type in. lbs. torque wrench capable of reading rolling torque of 6-10 in. lbs. i'm in need of one of them right now. i'm changing my upper brg. and race on the driven gear shaft on mine. that torque wrench is one of my obsticals. that and a press capable of pressing the brgs. off the driven gear shaft.
while i don't know if it will be cost effective in my case. i'm having the dealer R&R my brg and race + check the rolling torque of the driven gear shaft. i'm hoping to come in around 150. even that is 1/5 of the way there towards a new sei w/ warranty. what i'll have when i'm done will still be 35 years old.. time will tell. good luck in your decisions. just remember, when your boat breaks, you can't just get out and walk home.. or maybe worse..
don't know why the welsh plug is out of the 140 drive. other than if the po let the boat go to heck, it makes sense that he let the drive go too.