Damaged prop shaft on old Merc

tiger 650

Cadet
Joined
Sep 2, 2003
Messages
17
1959 Merc Mark 55 40 HP the roller bearing surface on the prop shaft and drive shaft have damage due to being run with rusty water instead of gear lube. Fortunatley the surfaces were just roughed up a little bit and not murdered. I have smoothed them with emory cloth and it seems acceptable. They are not perfect. there are still some small grooves and pits. A friend suggested that I braze over the shaft damage and machine it down. Replacement shafts are impossible to find. I have ordered all new bearings and seals. Has anybody ever repaired a shaft like this and succeeded?
 

oldman570

Lieutenant Commander
Joined
Mar 25, 2011
Messages
1,615
Re: Damaged prop shaft on old Merc

Don't belive brass will hold up very long. best to replace shafts. Check out the " Top Secret" sticky over on Johnson repair forum here for salvage yards in order to fine the shafts.
Oldman570
 
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