Dropped Oil Pump Shaft

KRH1326

Chief Petty Officer
Joined
Sep 22, 2007
Messages
491
Hello Everyone,

I am in dire need of the guru's advice on this one. I hope Don S., Bond-o, Maclin,Bubba1235, Flargin, MikDee, Bruceb58, Bt Doctur, anond, a70eliminator and the like are online.

I am working on my 1976 OMC 235 HP (351w) electric shift.

I have been battling a poor performance and lack of WOT issue for some time, as noted in lengthy posts:
http://forums.iboats.com/showthread.php?t=318086
http://forums.iboats.com/showthread.php?t=319080
http://forums.iboats.com/showthread.php?t=315311

Yesterday and today, I have found and corrected several problems.
Adjusted lash on port heads.
Found that I had #2 and #4 plug wires crossed. (stop laughing)
Found that distributor weights were hanging up.

I pulled my distributor, peeked in to see oil pump shaft still in place, or so I thought, and worked on distibutor.

Cleaned up weights and springs, and lightly greased. I put the distributor back in, it was a little tough and did fight me. Had to pull back up and realign a couple of times, but finally got it in.

Took a little playing to fire up, but when it did, that momma sounded the best it ever had, I put the timing light on it, turned distributor a touch, then for no reason at all, I went up to bridge to look at the oil pressure. ZERO.

I raced down to the cabin helm, where the key was on, to kill it. On route I heard and I quote " PING! ..... CLUNK!". I got to the key and killed it.
Didn't see oil in the bilge, and SLOOOWLY while saying my prayers ran my hand under the pan. Nothing. It did sound like it went through the pan.

I pulled the distributor and saw no oil pump shaft. I rowed back in and got a mini mag lite and peeked around. Can't see it. The hole for the distr. base/ shaft was just a hair too small to allow the telescoping magnet that I have to pass. I could see the hex socket of the oil pump. The shaft didn't break off and leave a piece. I was able to slip a long screwdriver down and engage hex socket. Turning CCW (normal rotation) resulted in turning pump and definately moving oil.

The engine was turning for no longer than 10 mins. before this catastrophe struck. I don't know if the pump shaft failed right from the start, when the sound occurred or somewhere in between. It did not develope any kind of smoke, even when I pulled the distributor. I know that I put that damn tinnerman clip on when I installed it back when.

I packed up and called it quits for the day.

My question for you guys is this:

Do I get a new oil pump shaft, try to install it into the pump from above, then try to get distributor back in, and hope that the old shaft is laying flat in the oil pan, and not standing up behind the timing gears - OR - have my boat hauled and trucked home, so I can pull the engine, flip it and go from there.

If I have to pull the boat, I think that sounds the death knell for me on this season.

I have already resigned to the fact that I know squat about what work has been done to this engine over the years. But just finding that it has been bored 40 over already, makes me want to find and rebuild another running and untampered block and heads. So I do plan on repowering in near future.

Just do I try to save this season with a shaft, and hope for the best?

PS- If I try to install a shaft, I plan on grinding and shaving a socket( that will accept shaft) down to fit through hole. Weld that to a rod that I can turn to seat it in to pump socket. I would stick a strong magnet on this to keep hold of shaft. Once seated in pump, remove magnet, remove improvised tool, try to install dizzy.
 
Last edited:

proshadetree

Lieutenant Commander
Joined
Jul 19, 2008
Messages
1,887
Re: Dropped Oil Pump Shaft

I think the shaft is to long to lay in the pan flat.I do know it wont lay up at the timing gears.I wonder if there was damage done though.10 min is a long time without oil.On a ford engine I jb weld shaft to dist.I have dropped to many myself.I would get a shaft and install into dist as I mentioned,Then with a helper install in boat.1 at key 1 at engine.Start and pray check your oil pressure and listen for knocks.Even if it runs your at risk of getting that rod into the crank.If it were me and it was going to kill my season Id try it.-040 isnt that bad for a ford.Even in a boat.
 

mkast

Lieutenant Commander
Joined
Nov 6, 2002
Messages
1,934
Re: Dropped Oil Pump Shaft

You have this much time invested into the engine.
Put the engine, remove the pan, inspect the bearings, both mains and rods, remove the pump, install the drive rod, this time install it with the rod retainer and go boating.
 

Dshow

Petty Officer 1st Class
Joined
Jan 1, 2007
Messages
313
Re: Dropped Oil Pump Shaft

This just happened to a buddy of mine on an old Ford truck engine he is working on. He was able to get a magnet down the hole and grab the shaft. When he lifted it us, he said the shaft went perfectly vertical and he was able to pull the whole assembly out.
 

proshadetree

Lieutenant Commander
Joined
Jul 19, 2008
Messages
1,887
Re: Dropped Oil Pump Shaft

If you turned pump manually then rod has done fell also if damage is done then you'll hear it. You take you choice on the factory retainer or redneck one I stated.Never had one fail but Ive had that stupid clip ford put there fail all to many times also makes timing the engine easier.
 

KRH1326

Chief Petty Officer
Joined
Sep 22, 2007
Messages
491
Re: Dropped Oil Pump Shaft

I like that one. I think that if I try to go with new shaft and save the season, I will use that method.

My only concern or question is:

Has the length ever been off? I mean once you jb it into dizzy, what if it is too high, and not engaging oil pump? Has that happened to you?
 

KRH1326

Chief Petty Officer
Joined
Sep 22, 2007
Messages
491
Re: Dropped Oil Pump Shaft

The stiff telescoping magnet I have didn't locate it. I went home to get my flexible one. It is too short. I didn't bother to go back out to boat with it.

I scanned eBay and found a few different , longer ones, and ordered a couple.
I found and ordered a new Elgin pump shaft.

The first thing I'm going to do, is see if I can retrieve the old shaft.
Hey I was crying out loud that I was missing the hot striper fishing, now I will be fishing for the most difficult game.

I might try to install the new shaft and see what happens. I would like to try proshadetree's fix, but need to be sure of fit. I might try what I had described. I might just scrap the season, pull boat and pull the engine, and try to be ready for next year.

I don't know, I need the input of Iboat's heavy hitters.
 

proshadetree

Lieutenant Commander
Joined
Jul 19, 2008
Messages
1,887
Re: Dropped Oil Pump Shaft

never had that happen 351w omly had 1 length I knew of.302s are the shorter ones.If you drove the pump you can check length needed.Id have to try and start it just to see if I had bearing damage if you shot a rod bearing you shot the crankshaft.
 

danond

Lieutenant Junior Grade
Joined
Jun 11, 2007
Messages
1,118
Re: Dropped Oil Pump Shaft

KRH - pull the engine. You are betting your whole engine on saving a few days yanking the motor and pulling the pan for an inspection. With the amount of noise you heard, you know there's a chance something got whacked pretty hard and/or burnt up with no oil pressure.

It sucks, but it's the right thing to do and if it doesn't save time and money, it will save you peace of mind.
 

P 0 P E Y E

Chief Petty Officer
Joined
Jun 3, 2009
Messages
441
Re: Dropped Oil Pump Shaft

This bald and large forearmed sailor agrees...pull the motor. Prolly save time in the long run
 

racinrc14

Petty Officer 2nd Class
Joined
Oct 29, 2008
Messages
162
Re: Dropped Oil Pump Shaft

My question is why did the pump shaft pop out of the sockets in the first place? I am currently rebuilding a Ford 302 Merc/888 myself and am almost to the point of dropping in the distributor. My pump shaft has no clips of any kind. Should it?
 

racinrc14

Petty Officer 2nd Class
Joined
Oct 29, 2008
Messages
162
Re: Dropped Oil Pump Shaft

Uh oh. Is it star shaped like a lockwasher, and kinda bowed inward in the center? If so, I think I have it. Where does it fit, my pump shaft has no groove in it where a clip would ride.
 

mkast

Lieutenant Commander
Joined
Nov 6, 2002
Messages
1,934
Re: Dropped Oil Pump Shaft

Uh oh. Is it star shaped like a lockwasher, and kinda bowed inward in the center? If so, I think I have it. Where does it fit, my pump shaft has no groove in it where a clip would ride.

It is circular in shape, slides on the pump drive rod.
It will be in the block casting below the distributor, the retainer is there to keep the rod from following the distributor when it's removed.
Oil creates an occlusive seal (remember Poly-Gripe) between the bottom of the distributor and the drive rod.
Without the retainer on the rod, and in the circular casting beneath the distributor, the rod will come out with the distributor, usually dropping off just as the distributor gear clears the cam gear, dropping into the oil pan.
Find any Illustrated Parts Breakdown for a 221/260/289/302/351 engine, it will show you the exact location of the retainer.
 

racinrc14

Petty Officer 2nd Class
Joined
Oct 29, 2008
Messages
162
Re: Dropped Oil Pump Shaft

Ok cool, thanks. Sorry for hi-jacking the thread KRH....
 

rjlipscomb

Chief Petty Officer
Joined
Jun 2, 2009
Messages
582
Re: Dropped Oil Pump Shaft

We have all been there before, knowing what the right thing to do is, but wanting to use a quick and simple fix to get us by until a more opportune time arrives to do the right thing.

If this was your lawn mover, run it. But your boat leaves you floating in harms way (either you or someone else).

Pull the motor, check the engine, fix the problem and get back on the water with confidence and peace of mind.:cool:
 

KRH1326

Chief Petty Officer
Joined
Sep 22, 2007
Messages
491
Re: Dropped Oil Pump Shaft

Uh oh. Is it star shaped like a lockwasher, and kinda bowed inward in the center? If so, I think I have it. Where does it fit, my pump shaft has no groove in it where a clip would ride.

Mine too, did not have a groove for the clip to ride in. I just pressed mine over the end of the shaft, and set it when I installed the pump.

In retrospect, I wish I had done this:

Set the clip on shallow ( closer to the end then where it would normally sit )and installed it with the pump. Then take it all back out, and note where it was. Then add 1/8" or so then lightly amke a slight grove around with a sharp edge file. Had I done that, we wouldn't be having this chat.

Let my current dilema be a good learning boost.
 

racinrc14

Petty Officer 2nd Class
Joined
Oct 29, 2008
Messages
162
Re: Dropped Oil Pump Shaft

Is there any way to install the clip with the pump and oil pan already on?
 

KRH1326

Chief Petty Officer
Joined
Sep 22, 2007
Messages
491
Re: Dropped Oil Pump Shaft

Not that I know of. If you have your engine out and or apart, JUST DO IT. Don't be in the same boat I am, get it?

Really with my 351 there is the 1"+ bore that the dizzy drops into but then the bottom has the small hole that the tips reaches through to engage the pump shaft. The clip won't fit through that. That is the idea.

There is the side slot where the cam engages the dizzy drive gear. I cannot see any way to manipulate through that and down, back 180 degrees to pump shaft. I can't imagine that it is any different for 302.

Guy, I am paying big time for this. Spare yourself the grief and get it done.
 
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