Engine acting up again today. Thought I had it figured out,My fuel pump test VIDEO

LAC_STS

Master Chief Petty Officer
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Jul 1, 2010
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I thought I had all this figured out. I was having problems with the engine bogging bad in the last 1/3 of the throttle. Then sometimes it would start backfiring at over 2500 RPMs and not want to go over 3K RPM.

I did a tune up on the dist, replaced the IGN coil, took the air horn off the carb and set the floats, pumped all the fuel out of the tank, cleaned the tank, replaced the fuel tank vent hose, took the fuel tank pick up out and checked all connections, replaced fuel line from tank to fuel/water sep filter, and checked all spark plugs for proper gap.

The boat ran great after that. It ran perfect for about 15 hours of use. No bogging, no intermittent backfiring and not gong over 3K RPM.

So yesterday I went out for a couple hours and I noticed it was not running right. It would run fine up to 3500 RPM then start to bogg but it was different than the secondaries bog. When I got back to the dock I started checking things over and hooked up the timing light. The timing had moved from 8 to 2 so I checked the dwell and it had moved also. I replaced the points screw in the dist and set the gap, dwell, and timing again.

I went out today and there is about a 15 min no wake zone from where my dock is to the channel. I idled out to the channel and opened her up. Ran great, no bogging, secondaries opened up and it ran great. About 5 mins after that a small sailboat was coming by so I slowed down and moved some gear around. Then when I got back up on plane again the engine was bogging over 3500 RPM. I slowed to idle checked the dwell and timing and they were both good.

I drove around for a little while at about 3K RPM and tried going over but it would bogg every time. Then about an hours later it started right at about 3K RPM it would surge or hesitate, like I was keeping the throttle still but it the rpm would go up a little then down then up then down, if I gave it a good bit more gas it would die way down.

So Im thinking the fuel system. I hooked up a fuel pressure gauge where fuel enters the carb and it reads 3.5 PSI all the way from idle to WOT. The Edelbrock manual says to have 4-5 PSI min at WOT. I hooked a vacuum gauge up BEFORE the fuel water sep. Never not a bit of vacuum on it.

But here is what it looked like in the tube. You can see there is barely any fuel coming out of the hose from the tank.

http://www.youtube.com/watch?v=g3iQdprs5mI&feature=youtube_gdata


So then I hooked it up between the fuel water sep and the fuel pump.

I NEVER got any vacuum reading on it. There was however no air bubbles and the clear tube was full of fuel unlike the previous test above. Then I did the test where you pinch the line.

It never gets over 5 Hg vacuum and it take almost 60 seconds to get there.

http://www.youtube.com/watch?v=Y3VAa8Zi2a8&feature=youtube_gdata

The Capt Jasons rule about this is not clear in the thread. It says what outboards and sterndrives with mech fuel pumps should reach so much vacuum in 10 secs or the pump is supect.

But what about sterndrives with electric fuel pumps?


The pump on there came with the new engine a couple months ago. Its a Carter. All I could find on it was a number stamped in it. 40700E20A

Cant find one with this model number online but I did find a P-4070 which looks just like it. But all of these pumps they say are way better at pushing fuel then pulling it. I have about 3-4 ft of hose between the pump and the tank. And a fuel water sep filter.

You can see in the pics that the paint is coming off of it. I don't know if they painted it while the engine was being painted or if its the original that peeling off cause it got wet. The ones I found P-4070 are black also.



So what do you guys think? Fuel pump not up to par? Do I need one that is better at pulling fuel? But then again I was creating the kink in the hose less than 1 ft away from the pump.

What is the rule of thumb about the pump creating suction? It took me 60 seconds to get 5 Hg.

Can a fuel pump problem like this be comething that happens somtimes and not all the time? Boat was running great for about 15 hours since I changed the points and cleaned the fuel system.

Oh yea and I checked the fuel water sep and there was 0 water in it. Just wanted to make sure.


Thanks so much guys.
 

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chomamma

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Jun 7, 2010
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Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

I think 3.5 lbs is low. But you may want to check float when it goes to bogging. Just see if there is any fuel there.
 

LAC_STS

Master Chief Petty Officer
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Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

Thanks

Thats what I think too. My manual says there should be 4.9-8.5 at idle and 3.5-7.3 at WOT.

Edelbrock says there should be 4-5 at WOT and no more than 7 at idle.



Do you think the pump is bad or it is the wrong pump? You can see in the video that it barely pulls any fuel.



Can you check the float to see if there is fuel in there without taking the air horn off?
 

a70eliminator

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Sep 9, 2007
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3,762
Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

So what vacuum is you engine pulling at idle, thats where I would be hooking that vac guage up to next. We seem to be dancing around this ever changing ignition timing scenerio.
 

LAC_STS

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Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

19 1/2
 

a70eliminator

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Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

Nothing wrong with that! nice compound gauge you have there.
I've run out a fuel a couple times in the past and never got any backfiring, just a slow bogging down to nothing, if at WOT then back off a little and she picks back up then maybe it is fuel related, it's just the backfiring and timing all over the place that's suspect.
Have checked the carburetor inlet screen behind the bowl inlet fitting?
 

JustJason

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Aug 27, 2007
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5,321
Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

I'd lose the electric pump and go back to the mechanical pump. I wrote the test, and honestly I cant remember ever vac testing an electric fuel pump. Either way, a pump is a pump, and it should gradually generate a vacuum until that vacuum peaks. Your's is bouncing all over the place. That tells me the checkvalves inside of pump are bad/dirty.
 

EddiePetty

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Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

I hooked up a fuel pressure gauge where fuel enters the carb and it reads 3.5 PSI all the way from idle to WOT.

3.5 p.s.i. is an acceptable IDLE fuel pressure but it?s no where near enough to keep up at higher engine speeds (unless you have a big accumulator!!)

Never not a bit of vacuum on it.

..and you probably never will as most electric pumps PUSH fuel in lieu of pulling it.

But here is what it looked like in the tube. You can see there is barely any fuel coming out of the hose from the tank.
http://www.youtube.com/watch?v=g3iQd...=youtube_gdata

..looks kinda normal to me, especially since the engine is unloaded and apparently at idle. Did you notice the slight pulses when the pump cycled?

So then I hooked it up between the fuel water sep and the fuel pump.
I NEVER got any vacuum reading on it.


..same comment as above.

So then I hooked it up between the fuel water sep and the fuel pump. There was however no air bubbles and the clear tube was full of fuel unlike the previous test above.

...I am to believe that the water separator acted as a ?flooded suction? to the pump (what most electrics like) and thus your clear tube remained full.

Then I did the test where you pinch the line.
It never gets over 5 Hg vacuum and it take almost 60 seconds to get there.


...same vacuum comment.

The pump on there came with the new engine a couple months ago. Its a Carter. All I could find on it was a number stamped in it. 40700E20A

...more than likely there is at least a strainer screen either within the inlet port or just beneath the valve plate of your pump. A restriction here could be causing most of your problems.

...Disconnect both the suction and discharge lines from your pump and jumper-in hoses to a portable container. Run the pump to check for output volume. If the volume is minimal, open the pump and have a look.......if the pump is already broke (breaking), ya? can?t hurt it!!
 

LAC_STS

Master Chief Petty Officer
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Re: Engine acting up again today. Thought I had it figured out,My fuel pump test VID

It stays at 3.5 psi from idle to wot. Never more.

When I said no vacuum it was when I had it hooked up before the pump. Just as jason said the pump takes forever to make a 5 hg vacuum.

And about it begin designed to push and not pull.

It has to pull because it has to stay within 12" of the engine and the tank is about 3 ft away. So it has to pull. Don said marine pumps are deigned to pull but it seems mine isn't.

I did the pinch test under load up to 1500 rpm and it was the same thing.
 
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