Re: engine dies when transmission is engaged



First off, NEVER engage the gears slowly. The lower unit is not a transmission but a drive dog system. Engaging gears slowly will cause the drive dogs to bang over each other (rattle) and wear prematurely. Correct method is to "snap" the control handle about 1/3 of the way forward or reverse. This will put the lower unit in gear without speeding up the engine.
Next: The most usual cause of stalling when put into gear is a too low idle speed. Correct idle speed should be between 700-750 RPM in forward gear, in the water. Too low an idle speed can be the result of something as simple as fouled spark plugs. SO: If this is a recent problem, the first thing you want to do is clean or change the plugs.
Then, if that doesn't help, check compression and that there is spark on all cylinders. If this is good, increase the idle speed by screwing in the idle stop screw on the timing tower. This is the slotted screw locked with a nut. Small adjustments here-- like 1/4 to 1/2 turn at a time then test engine in between.