Re: Foam for pontoons
Steel rusts from the inside more often. You may have big problems "pnside" Find out before you spend $$. Tap every sq.in. with a sharp pointed steel hammer (welders chipping hammer) Do this where it's quiet. Do a spot you know is good (sound metal) learn that sound! Now, off you go. Bad metal has its own sound.
KY Hunter2 has the right idea on welding. IF the 'toons are sound & you want the boat ror several more years, then (while I was weldind), I would cut access holes & coat the insides with the new primers that turn rust unto a coating."Rust converters". A long wand sprayer will make fewer, smaller holes. Make one from brakeline tubing. Plan the spraying so you can coat the weld patches after they are welded. Front to rear, then spray the last patch thru the deain bung. Weld it all back, then 2 coats of Coal tar epoxy.
When out of the water, tilt so condensation runs toward the srain bungs. No more expensive than urethane sponge (er... foam).